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AZ63A Magnesium vs. S41045 Stainless Steel

AZ63A magnesium belongs to the magnesium alloys classification, while S41045 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AZ63A magnesium and the bottom bar is S41045 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
190
Elongation at Break, % 2.2 to 8.0
25
Fatigue Strength, MPa 76 to 83
160
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 18
76
Shear Strength, MPa 110 to 160
280
Tensile Strength: Ultimate (UTS), MPa 190 to 270
430
Tensile Strength: Yield (Proof), MPa 81 to 120
230

Thermal Properties

Latent Heat of Fusion, J/g 350
270
Maximum Temperature: Mechanical, °C 120
740
Melting Completion (Liquidus), °C 610
1450
Melting Onset (Solidus), °C 450
1400
Specific Heat Capacity, J/kg-K 980
480
Thermal Conductivity, W/m-K 52 to 65
29
Thermal Expansion, µm/m-K 26
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 12 to 15
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 59 to 74
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 12
8.5
Density, g/cm3 1.8
7.8
Embodied Carbon, kg CO2/kg material 22
2.2
Embodied Energy, MJ/kg 150
31
Embodied Water, L/kg 970
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.7 to 16
92
Resilience: Unit (Modulus of Resilience), kJ/m3 71 to 160
140
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 66
25
Strength to Weight: Axial, points 29 to 41
16
Strength to Weight: Bending, points 40 to 51
16
Thermal Diffusivity, mm2/s 29 to 37
7.8
Thermal Shock Resistance, points 11 to 16
16

Alloy Composition

Aluminum (Al), % 5.3 to 6.7
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
12 to 13
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0
83.8 to 88
Magnesium (Mg), % 88.6 to 92.1
0
Manganese (Mn), % 0.15 to 0.35
0 to 1.0
Nickel (Ni), % 0 to 0.010
0 to 0.5
Niobium (Nb), % 0
0 to 0.6
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.3
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 2.5 to 3.5
0
Residuals, % 0 to 0.3
0