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AZ80A Magnesium vs. 3203 Aluminum

AZ80A magnesium belongs to the magnesium alloys classification, while 3203 aluminum belongs to the aluminum alloys.

For each property being compared, the top bar is AZ80A magnesium and the bottom bar is 3203 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
70
Elongation at Break, % 3.9 to 8.5
4.5 to 29
Fatigue Strength, MPa 140 to 170
46 to 92
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
26
Shear Strength, MPa 160 to 190
72 to 120
Tensile Strength: Ultimate (UTS), MPa 320 to 340
110 to 200
Tensile Strength: Yield (Proof), MPa 210 to 230
39 to 190

Thermal Properties

Latent Heat of Fusion, J/g 350
400
Maximum Temperature: Mechanical, °C 130
180
Melting Completion (Liquidus), °C 600
650
Melting Onset (Solidus), °C 490
620
Specific Heat Capacity, J/kg-K 990
900
Thermal Conductivity, W/m-K 77
170
Thermal Expansion, µm/m-K 26
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
43
Electrical Conductivity: Equal Weight (Specific), % IACS 59
140

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.0
Density, g/cm3 1.7
2.8
Embodied Carbon, kg CO2/kg material 23
8.1
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 990
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 24
8.0 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 500 to 600
11 to 250
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
50
Strength to Weight: Axial, points 51 to 55
11 to 20
Strength to Weight: Bending, points 60 to 63
19 to 28
Thermal Diffusivity, mm2/s 45
70
Thermal Shock Resistance, points 19 to 20
4.9 to 8.8

Alloy Composition

Aluminum (Al), % 7.8 to 9.2
96.9 to 99
Copper (Cu), % 0 to 0.050
0 to 0.050
Iron (Fe), % 0 to 0.0050
0 to 0.7
Magnesium (Mg), % 89 to 91.9
0
Manganese (Mn), % 0.12 to 0.5
1.0 to 1.5
Nickel (Ni), % 0 to 0.0050
0
Silicon (Si), % 0 to 0.1
0 to 0.6
Zinc (Zn), % 0.2 to 0.8
0 to 0.1
Residuals, % 0
0 to 0.15