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AZ80A Magnesium vs. 4004 Aluminum

AZ80A magnesium belongs to the magnesium alloys classification, while 4004 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is AZ80A magnesium and the bottom bar is 4004 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
71
Elongation at Break, % 3.9 to 8.5
2.4
Fatigue Strength, MPa 140 to 170
42
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
27
Shear Strength, MPa 160 to 190
63
Tensile Strength: Ultimate (UTS), MPa 320 to 340
110
Tensile Strength: Yield (Proof), MPa 210 to 230
60

Thermal Properties

Latent Heat of Fusion, J/g 350
540
Maximum Temperature: Mechanical, °C 130
160
Melting Completion (Liquidus), °C 600
600
Melting Onset (Solidus), °C 490
560
Specific Heat Capacity, J/kg-K 990
910
Thermal Conductivity, W/m-K 77
130
Thermal Expansion, µm/m-K 26
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
33
Electrical Conductivity: Equal Weight (Specific), % IACS 59
120

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 1.7
2.6
Embodied Carbon, kg CO2/kg material 23
8.0
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 990
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 24
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 500 to 600
25
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 69
54
Strength to Weight: Axial, points 51 to 55
12
Strength to Weight: Bending, points 60 to 63
20
Thermal Diffusivity, mm2/s 45
58
Thermal Shock Resistance, points 19 to 20
5.1

Alloy Composition

Aluminum (Al), % 7.8 to 9.2
86 to 90
Copper (Cu), % 0 to 0.050
0 to 0.25
Iron (Fe), % 0 to 0.0050
0 to 0.8
Magnesium (Mg), % 89 to 91.9
1.0 to 2.0
Manganese (Mn), % 0.12 to 0.5
0 to 0.1
Nickel (Ni), % 0 to 0.0050
0
Silicon (Si), % 0 to 0.1
9.0 to 10.5
Zinc (Zn), % 0.2 to 0.8
0 to 0.2
Residuals, % 0
0 to 0.15