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AZ80A Magnesium vs. 5154 Aluminum

AZ80A magnesium belongs to the magnesium alloys classification, while 5154 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is AZ80A magnesium and the bottom bar is 5154 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
68
Elongation at Break, % 3.9 to 8.5
3.4 to 20
Fatigue Strength, MPa 140 to 170
100 to 160
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
26
Shear Strength, MPa 160 to 190
140 to 210
Tensile Strength: Ultimate (UTS), MPa 320 to 340
240 to 360
Tensile Strength: Yield (Proof), MPa 210 to 230
94 to 270

Thermal Properties

Latent Heat of Fusion, J/g 350
400
Maximum Temperature: Mechanical, °C 130
190
Melting Completion (Liquidus), °C 600
640
Melting Onset (Solidus), °C 490
590
Specific Heat Capacity, J/kg-K 990
900
Thermal Conductivity, W/m-K 77
130
Thermal Expansion, µm/m-K 26
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
32
Electrical Conductivity: Equal Weight (Specific), % IACS 59
110

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 1.7
2.7
Embodied Carbon, kg CO2/kg material 23
8.8
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 990
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 24
11 to 39
Resilience: Unit (Modulus of Resilience), kJ/m3 500 to 600
64 to 540
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
51
Strength to Weight: Axial, points 51 to 55
25 to 37
Strength to Weight: Bending, points 60 to 63
32 to 42
Thermal Diffusivity, mm2/s 45
52
Thermal Shock Resistance, points 19 to 20
10 to 16

Alloy Composition

Aluminum (Al), % 7.8 to 9.2
94.4 to 96.8
Chromium (Cr), % 0
0.15 to 0.35
Copper (Cu), % 0 to 0.050
0 to 0.1
Iron (Fe), % 0 to 0.0050
0 to 0.4
Magnesium (Mg), % 89 to 91.9
3.1 to 3.9
Manganese (Mn), % 0.12 to 0.5
0 to 0.1
Nickel (Ni), % 0 to 0.0050
0
Silicon (Si), % 0 to 0.1
0 to 0.25
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0.2 to 0.8
0 to 0.2
Residuals, % 0
0 to 0.15