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AZ80A Magnesium vs. 5449 Aluminum

AZ80A magnesium belongs to the magnesium alloys classification, while 5449 aluminum belongs to the aluminum alloys.

For each property being compared, the top bar is AZ80A magnesium and the bottom bar is 5449 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
69
Elongation at Break, % 3.9 to 8.5
4.0 to 17
Fatigue Strength, MPa 140 to 170
78 to 120
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
26
Shear Strength, MPa 160 to 190
130 to 190
Tensile Strength: Ultimate (UTS), MPa 320 to 340
210 to 330
Tensile Strength: Yield (Proof), MPa 210 to 230
91 to 260

Thermal Properties

Latent Heat of Fusion, J/g 350
400
Maximum Temperature: Mechanical, °C 130
190
Melting Completion (Liquidus), °C 600
650
Melting Onset (Solidus), °C 490
590
Specific Heat Capacity, J/kg-K 990
900
Thermal Conductivity, W/m-K 77
140
Thermal Expansion, µm/m-K 26
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
35
Electrical Conductivity: Equal Weight (Specific), % IACS 59
110

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 1.7
2.8
Embodied Carbon, kg CO2/kg material 23
8.5
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 990
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 24
12 to 29
Resilience: Unit (Modulus of Resilience), kJ/m3 500 to 600
60 to 480
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
50
Strength to Weight: Axial, points 51 to 55
22 to 33
Strength to Weight: Bending, points 60 to 63
29 to 39
Thermal Diffusivity, mm2/s 45
56
Thermal Shock Resistance, points 19 to 20
9.4 to 15

Alloy Composition

Aluminum (Al), % 7.8 to 9.2
94.1 to 97.8
Chromium (Cr), % 0
0 to 0.3
Copper (Cu), % 0 to 0.050
0 to 0.3
Iron (Fe), % 0 to 0.0050
0 to 0.7
Magnesium (Mg), % 89 to 91.9
1.6 to 2.6
Manganese (Mn), % 0.12 to 0.5
0.6 to 1.1
Nickel (Ni), % 0 to 0.0050
0
Silicon (Si), % 0 to 0.1
0 to 0.4
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0.2 to 0.8
0 to 0.3
Residuals, % 0
0 to 0.15