MakeItFrom.com
Menu (ESC)

AZ80A Magnesium vs. SAE-AISI 5135 Steel

AZ80A magnesium belongs to the magnesium alloys classification, while SAE-AISI 5135 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AZ80A magnesium and the bottom bar is SAE-AISI 5135 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
190
Elongation at Break, % 3.9 to 8.5
22
Fatigue Strength, MPa 140 to 170
240
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 18
73
Shear Strength, MPa 160 to 190
320
Tensile Strength: Ultimate (UTS), MPa 320 to 340
510
Tensile Strength: Yield (Proof), MPa 210 to 230
340

Thermal Properties

Latent Heat of Fusion, J/g 350
250
Maximum Temperature: Mechanical, °C 130
420
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 490
1420
Specific Heat Capacity, J/kg-K 990
470
Thermal Conductivity, W/m-K 77
45
Thermal Expansion, µm/m-K 26
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 59
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 12
2.2
Density, g/cm3 1.7
7.8
Embodied Carbon, kg CO2/kg material 23
1.4
Embodied Energy, MJ/kg 160
19
Embodied Water, L/kg 990
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 24
100
Resilience: Unit (Modulus of Resilience), kJ/m3 500 to 600
300
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 69
24
Strength to Weight: Axial, points 51 to 55
18
Strength to Weight: Bending, points 60 to 63
18
Thermal Diffusivity, mm2/s 45
12
Thermal Shock Resistance, points 19 to 20
16

Alloy Composition

Aluminum (Al), % 7.8 to 9.2
0
Carbon (C), % 0
0.33 to 0.38
Chromium (Cr), % 0
0.8 to 1.1
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.0050
97.3 to 98.1
Magnesium (Mg), % 89 to 91.9
0
Manganese (Mn), % 0.12 to 0.5
0.6 to 0.8
Nickel (Ni), % 0 to 0.0050
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.1
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0.2 to 0.8
0
Residuals, % 0 to 0.3
0