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AZ81A Magnesium vs. 4115 Aluminum

AZ81A magnesium belongs to the magnesium alloys classification, while 4115 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is AZ81A magnesium and the bottom bar is 4115 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 55
38 to 68
Elastic (Young's, Tensile) Modulus, GPa 46
70
Elongation at Break, % 3.0 to 8.8
1.1 to 11
Fatigue Strength, MPa 78 to 80
39 to 76
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
26
Shear Strength, MPa 91 to 130
71 to 130
Tensile Strength: Ultimate (UTS), MPa 160 to 240
120 to 220
Tensile Strength: Yield (Proof), MPa 84
39 to 190

Thermal Properties

Latent Heat of Fusion, J/g 350
420
Maximum Temperature: Mechanical, °C 130
160
Melting Completion (Liquidus), °C 600
640
Melting Onset (Solidus), °C 500
590
Specific Heat Capacity, J/kg-K 990
900
Thermal Conductivity, W/m-K 84
160
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 12
41
Electrical Conductivity: Equal Weight (Specific), % IACS 65
140

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 1.7
2.7
Embodied Carbon, kg CO2/kg material 23
8.1
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 990
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.0 to 17
2.1 to 10
Resilience: Unit (Modulus of Resilience), kJ/m3 77 to 78
11 to 270
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 70
50
Strength to Weight: Axial, points 26 to 39
12 to 23
Strength to Weight: Bending, points 38 to 50
20 to 30
Thermal Diffusivity, mm2/s 50
66
Thermal Shock Resistance, points 9.1 to 14
5.2 to 9.9

Alloy Composition

Aluminum (Al), % 7.0 to 8.1
94.6 to 97.4
Copper (Cu), % 0 to 0.1
0.1 to 0.5
Iron (Fe), % 0
0 to 0.7
Magnesium (Mg), % 89.8 to 92.5
0.1 to 0.5
Manganese (Mn), % 0.13 to 0.35
0.6 to 1.2
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0 to 0.3
1.8 to 2.2
Zinc (Zn), % 0.4 to 1.0
0 to 0.2
Residuals, % 0
0 to 0.15