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AZ81A Magnesium vs. AISI 409 Stainless Steel

AZ81A magnesium belongs to the magnesium alloys classification, while AISI 409 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AZ81A magnesium and the bottom bar is AISI 409 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
190
Elongation at Break, % 3.0 to 8.8
24
Fatigue Strength, MPa 78 to 80
140
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 18
75
Shear Strength, MPa 91 to 130
270
Tensile Strength: Ultimate (UTS), MPa 160 to 240
420
Tensile Strength: Yield (Proof), MPa 84
200

Thermal Properties

Latent Heat of Fusion, J/g 350
270
Maximum Temperature: Mechanical, °C 130
710
Melting Completion (Liquidus), °C 600
1450
Melting Onset (Solidus), °C 500
1400
Specific Heat Capacity, J/kg-K 990
480
Thermal Conductivity, W/m-K 84
25
Thermal Expansion, µm/m-K 27
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 12
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 65
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 12
6.5
Density, g/cm3 1.7
7.7
Embodied Carbon, kg CO2/kg material 23
2.0
Embodied Energy, MJ/kg 160
28
Embodied Water, L/kg 990
94

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.0 to 17
83
Resilience: Unit (Modulus of Resilience), kJ/m3 77 to 78
100
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 70
25
Strength to Weight: Axial, points 26 to 39
15
Strength to Weight: Bending, points 38 to 50
16
Thermal Diffusivity, mm2/s 50
6.7
Thermal Shock Resistance, points 9.1 to 14
15

Alloy Composition

Aluminum (Al), % 7.0 to 8.1
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
10.5 to 11.7
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0
84.9 to 89.5
Magnesium (Mg), % 89.8 to 92.5
0
Manganese (Mn), % 0.13 to 0.35
0 to 1.0
Nickel (Ni), % 0 to 0.010
0 to 0.5
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.3
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0
0 to 0.75
Zinc (Zn), % 0.4 to 1.0
0
Residuals, % 0 to 0.3
0