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AZ91A Magnesium vs. 5457 Aluminum

AZ91A magnesium belongs to the magnesium alloys classification, while 5457 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is AZ91A magnesium and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 63
32 to 55
Elastic (Young's, Tensile) Modulus, GPa 46
68
Elongation at Break, % 5.0
6.0 to 22
Fatigue Strength, MPa 99
55 to 98
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
26
Shear Strength, MPa 140
85 to 130
Tensile Strength: Ultimate (UTS), MPa 240
130 to 210
Tensile Strength: Yield (Proof), MPa 160
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 360
400
Maximum Temperature: Mechanical, °C 130
180
Melting Completion (Liquidus), °C 600
660
Melting Onset (Solidus), °C 470
630
Specific Heat Capacity, J/kg-K 990
900
Thermal Conductivity, W/m-K 73
180
Thermal Expansion, µm/m-K 26
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10
46
Electrical Conductivity: Equal Weight (Specific), % IACS 52
150

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 1.7
2.7
Embodied Carbon, kg CO2/kg material 22
8.4
Embodied Energy, MJ/kg 160
160
Embodied Water, L/kg 990
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 280
18 to 250
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
50
Strength to Weight: Axial, points 38
13 to 21
Strength to Weight: Bending, points 49
21 to 28
Thermal Diffusivity, mm2/s 42
72
Thermal Shock Resistance, points 14
5.7 to 9.0

Alloy Composition

Aluminum (Al), % 8.3 to 9.7
97.8 to 99.05
Copper (Cu), % 0 to 0.1
0 to 0.2
Iron (Fe), % 0
0 to 0.1
Magnesium (Mg), % 88.2 to 91.2
0.8 to 1.2
Manganese (Mn), % 0.13 to 0.5
0.15 to 0.45
Nickel (Ni), % 0 to 0.030
0
Silicon (Si), % 0 to 0.5
0 to 0.080
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0.35 to 1.0
0 to 0.050
Residuals, % 0
0 to 0.1