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AZ91B Magnesium vs. 5254 Aluminum

AZ91B magnesium belongs to the magnesium alloys classification, while 5254 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is AZ91B magnesium and the bottom bar is 5254 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
68
Elongation at Break, % 5.0
3.4 to 22
Fatigue Strength, MPa 79
110 to 160
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
26
Shear Strength, MPa 140
150 to 200
Tensile Strength: Ultimate (UTS), MPa 240
240 to 350
Tensile Strength: Yield (Proof), MPa 160
100 to 270

Thermal Properties

Latent Heat of Fusion, J/g 360
400
Maximum Temperature: Mechanical, °C 130
190
Melting Completion (Liquidus), °C 600
640
Melting Onset (Solidus), °C 470
590
Specific Heat Capacity, J/kg-K 990
900
Thermal Conductivity, W/m-K 73
130
Thermal Expansion, µm/m-K 26
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
32
Electrical Conductivity: Equal Weight (Specific), % IACS 58
110

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 1.7
2.7
Embodied Carbon, kg CO2/kg material 22
8.8
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 990
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11
11 to 41
Resilience: Unit (Modulus of Resilience), kJ/m3 280
73 to 550
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
51
Strength to Weight: Axial, points 38
25 to 37
Strength to Weight: Bending, points 49
32 to 41
Thermal Diffusivity, mm2/s 42
52
Thermal Shock Resistance, points 14
10 to 16

Alloy Composition

Aluminum (Al), % 8.3 to 9.7
94.4 to 96.8
Chromium (Cr), % 0
0.15 to 0.35
Copper (Cu), % 0 to 0.35
0 to 0.050
Iron (Fe), % 0
0 to 0.45
Magnesium (Mg), % 87.9 to 91.2
3.1 to 3.9
Manganese (Mn), % 0.13 to 0.5
0 to 0.010
Nickel (Ni), % 0 to 0.030
0
Silicon (Si), % 0 to 0.5
0 to 0.45
Titanium (Ti), % 0
0 to 0.050
Zinc (Zn), % 0.35 to 1.0
0 to 0.2
Residuals, % 0
0 to 0.15