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AZ91C Magnesium vs. 4004 Aluminum

AZ91C magnesium belongs to the magnesium alloys classification, while 4004 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is AZ91C magnesium and the bottom bar is 4004 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
71
Elongation at Break, % 2.3 to 7.9
2.4
Fatigue Strength, MPa 56 to 85
42
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
27
Shear Strength, MPa 96 to 160
63
Tensile Strength: Ultimate (UTS), MPa 170 to 270
110
Tensile Strength: Yield (Proof), MPa 83 to 130
60

Thermal Properties

Latent Heat of Fusion, J/g 350
540
Maximum Temperature: Mechanical, °C 130
160
Melting Completion (Liquidus), °C 600
600
Melting Onset (Solidus), °C 470
560
Specific Heat Capacity, J/kg-K 990
910
Thermal Conductivity, W/m-K 73
130
Thermal Expansion, µm/m-K 26
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 9.9 to 12
33
Electrical Conductivity: Equal Weight (Specific), % IACS 52 to 60
120

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 1.7
2.6
Embodied Carbon, kg CO2/kg material 22
8.0
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 990
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.2 to 16
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 75 to 180
25
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 69
54
Strength to Weight: Axial, points 27 to 43
12
Strength to Weight: Bending, points 39 to 53
20
Thermal Diffusivity, mm2/s 43
58
Thermal Shock Resistance, points 9.9 to 16
5.1

Alloy Composition

Aluminum (Al), % 8.1 to 9.3
86 to 90
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0
0 to 0.8
Magnesium (Mg), % 88.6 to 91.4
1.0 to 2.0
Manganese (Mn), % 0.13 to 0.35
0 to 0.1
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0 to 0.3
9.0 to 10.5
Zinc (Zn), % 0.4 to 1.0
0 to 0.2
Residuals, % 0
0 to 0.15