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AZ91C Magnesium vs. 4115 Aluminum

AZ91C magnesium belongs to the magnesium alloys classification, while 4115 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is AZ91C magnesium and the bottom bar is 4115 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
70
Elongation at Break, % 2.3 to 7.9
1.1 to 11
Fatigue Strength, MPa 56 to 85
39 to 76
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
26
Shear Strength, MPa 96 to 160
71 to 130
Tensile Strength: Ultimate (UTS), MPa 170 to 270
120 to 220
Tensile Strength: Yield (Proof), MPa 83 to 130
39 to 190

Thermal Properties

Latent Heat of Fusion, J/g 350
420
Maximum Temperature: Mechanical, °C 130
160
Melting Completion (Liquidus), °C 600
640
Melting Onset (Solidus), °C 470
590
Specific Heat Capacity, J/kg-K 990
900
Thermal Conductivity, W/m-K 73
160
Thermal Expansion, µm/m-K 26
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 9.9 to 12
41
Electrical Conductivity: Equal Weight (Specific), % IACS 52 to 60
140

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 1.7
2.7
Embodied Carbon, kg CO2/kg material 22
8.1
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 990
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.2 to 16
2.1 to 10
Resilience: Unit (Modulus of Resilience), kJ/m3 75 to 180
11 to 270
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
50
Strength to Weight: Axial, points 27 to 43
12 to 23
Strength to Weight: Bending, points 39 to 53
20 to 30
Thermal Diffusivity, mm2/s 43
66
Thermal Shock Resistance, points 9.9 to 16
5.2 to 9.9

Alloy Composition

Aluminum (Al), % 8.1 to 9.3
94.6 to 97.4
Copper (Cu), % 0 to 0.1
0.1 to 0.5
Iron (Fe), % 0
0 to 0.7
Magnesium (Mg), % 88.6 to 91.4
0.1 to 0.5
Manganese (Mn), % 0.13 to 0.35
0.6 to 1.2
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0 to 0.3
1.8 to 2.2
Zinc (Zn), % 0.4 to 1.0
0 to 0.2
Residuals, % 0
0 to 0.15