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AZ91C Magnesium vs. 4145 Aluminum

AZ91C magnesium belongs to the magnesium alloys classification, while 4145 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is AZ91C magnesium and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
73
Elongation at Break, % 2.3 to 7.9
2.2
Fatigue Strength, MPa 56 to 85
48
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
28
Shear Strength, MPa 96 to 160
69
Tensile Strength: Ultimate (UTS), MPa 170 to 270
120
Tensile Strength: Yield (Proof), MPa 83 to 130
68

Thermal Properties

Latent Heat of Fusion, J/g 350
540
Maximum Temperature: Mechanical, °C 130
160
Melting Completion (Liquidus), °C 600
590
Melting Onset (Solidus), °C 470
520
Specific Heat Capacity, J/kg-K 990
880
Thermal Conductivity, W/m-K 73
100
Thermal Expansion, µm/m-K 26
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 9.9 to 12
26
Electrical Conductivity: Equal Weight (Specific), % IACS 52 to 60
84

Otherwise Unclassified Properties

Base Metal Price, % relative 12
10
Density, g/cm3 1.7
2.8
Embodied Carbon, kg CO2/kg material 22
7.6
Embodied Energy, MJ/kg 160
140
Embodied Water, L/kg 990
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.2 to 16
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 75 to 180
31
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
50
Strength to Weight: Axial, points 27 to 43
12
Strength to Weight: Bending, points 39 to 53
19
Thermal Diffusivity, mm2/s 43
42
Thermal Shock Resistance, points 9.9 to 16
5.5

Alloy Composition

Aluminum (Al), % 8.1 to 9.3
83 to 87.4
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0 to 0.1
3.3 to 4.7
Iron (Fe), % 0
0 to 0.8
Magnesium (Mg), % 88.6 to 91.4
0 to 0.15
Manganese (Mn), % 0.13 to 0.35
0 to 0.15
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0 to 0.3
9.3 to 10.7
Zinc (Zn), % 0.4 to 1.0
0 to 0.2
Residuals, % 0
0 to 0.15