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AZ91D Magnesium vs. 2024 Aluminum

AZ91D magnesium belongs to the magnesium alloys classification, while 2024 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is AZ91D magnesium and the bottom bar is 2024 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
71
Elongation at Break, % 2.3 to 4.5
4.0 to 16
Fatigue Strength, MPa 74 to 85
90 to 180
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
27
Shear Strength, MPa 120 to 140
130 to 320
Tensile Strength: Ultimate (UTS), MPa 160 to 220
200 to 540
Tensile Strength: Yield (Proof), MPa 80 to 130
100 to 490

Thermal Properties

Latent Heat of Fusion, J/g 350
390
Maximum Temperature: Mechanical, °C 130
200
Melting Completion (Liquidus), °C 600
640
Melting Onset (Solidus), °C 490
500
Specific Heat Capacity, J/kg-K 990
880
Thermal Conductivity, W/m-K 78
120
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
30
Electrical Conductivity: Equal Weight (Specific), % IACS 58
90

Otherwise Unclassified Properties

Base Metal Price, % relative 12
11
Density, g/cm3 1.7
3.0
Embodied Carbon, kg CO2/kg material 22
8.3
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 990
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.2 to 7.7
20 to 68
Resilience: Unit (Modulus of Resilience), kJ/m3 69 to 170
70 to 1680
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 69
46
Strength to Weight: Axial, points 26 to 34
18 to 50
Strength to Weight: Bending, points 38 to 46
25 to 49
Thermal Diffusivity, mm2/s 45
46
Thermal Shock Resistance, points 9.5 to 13
8.6 to 24

Alloy Composition

Aluminum (Al), % 8.3 to 9.7
90.7 to 94.7
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.030
3.8 to 4.9
Iron (Fe), % 0 to 0.0050
0 to 0.5
Magnesium (Mg), % 88.7 to 91.2
1.2 to 1.8
Manganese (Mn), % 0.15 to 0.5
0.3 to 0.9
Nickel (Ni), % 0 to 0.0020
0
Silicon (Si), % 0 to 0.1
0 to 0.5
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0.35 to 1.0
0 to 0.25
Zirconium (Zr), % 0
0 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants