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AZ91D Magnesium vs. 5082 Aluminum

AZ91D magnesium belongs to the magnesium alloys classification, while 5082 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is AZ91D magnesium and the bottom bar is 5082 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
67
Elongation at Break, % 2.3 to 4.5
1.1
Fatigue Strength, MPa 74 to 85
110 to 130
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
25
Shear Strength, MPa 120 to 140
210 to 230
Tensile Strength: Ultimate (UTS), MPa 160 to 220
380 to 400
Tensile Strength: Yield (Proof), MPa 80 to 130
300 to 340

Thermal Properties

Latent Heat of Fusion, J/g 350
400
Maximum Temperature: Mechanical, °C 130
180
Melting Completion (Liquidus), °C 600
640
Melting Onset (Solidus), °C 490
560
Specific Heat Capacity, J/kg-K 990
910
Thermal Conductivity, W/m-K 78
130
Thermal Expansion, µm/m-K 27
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
32
Electrical Conductivity: Equal Weight (Specific), % IACS 58
110

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 1.7
2.7
Embodied Carbon, kg CO2/kg material 22
8.9
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 990
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.2 to 7.7
4.0 to 4.3
Resilience: Unit (Modulus of Resilience), kJ/m3 69 to 170
670 to 870
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
51
Strength to Weight: Axial, points 26 to 34
39 to 41
Strength to Weight: Bending, points 38 to 46
43 to 45
Thermal Diffusivity, mm2/s 45
54
Thermal Shock Resistance, points 9.5 to 13
17 to 18

Alloy Composition

Aluminum (Al), % 8.3 to 9.7
93.5 to 96
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0 to 0.030
0 to 0.15
Iron (Fe), % 0 to 0.0050
0 to 0.35
Magnesium (Mg), % 88.7 to 91.2
4.0 to 5.0
Manganese (Mn), % 0.15 to 0.5
0 to 0.15
Nickel (Ni), % 0 to 0.0020
0
Silicon (Si), % 0 to 0.1
0 to 0.2
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0.35 to 1.0
0 to 0.25
Residuals, % 0
0 to 0.15