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AZ91D Magnesium vs. 6066 Aluminum

AZ91D magnesium belongs to the magnesium alloys classification, while 6066 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is AZ91D magnesium and the bottom bar is 6066 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
70
Elongation at Break, % 2.3 to 4.5
7.8 to 17
Fatigue Strength, MPa 74 to 85
94 to 130
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
26
Shear Strength, MPa 120 to 140
95 to 240
Tensile Strength: Ultimate (UTS), MPa 160 to 220
160 to 400
Tensile Strength: Yield (Proof), MPa 80 to 130
93 to 360

Thermal Properties

Latent Heat of Fusion, J/g 350
410
Maximum Temperature: Mechanical, °C 130
170
Melting Completion (Liquidus), °C 600
650
Melting Onset (Solidus), °C 490
560
Specific Heat Capacity, J/kg-K 990
890
Thermal Conductivity, W/m-K 78
150
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
40
Electrical Conductivity: Equal Weight (Specific), % IACS 58
130

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 1.7
2.8
Embodied Carbon, kg CO2/kg material 22
8.3
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 990
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.2 to 7.7
23 to 52
Resilience: Unit (Modulus of Resilience), kJ/m3 69 to 170
61 to 920
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
49
Strength to Weight: Axial, points 26 to 34
16 to 39
Strength to Weight: Bending, points 38 to 46
23 to 43
Thermal Diffusivity, mm2/s 45
61
Thermal Shock Resistance, points 9.5 to 13
6.9 to 17

Alloy Composition

Aluminum (Al), % 8.3 to 9.7
93 to 97
Chromium (Cr), % 0
0 to 0.4
Copper (Cu), % 0 to 0.030
0.7 to 1.2
Iron (Fe), % 0 to 0.0050
0 to 0.5
Magnesium (Mg), % 88.7 to 91.2
0.8 to 1.4
Manganese (Mn), % 0.15 to 0.5
0.6 to 1.1
Nickel (Ni), % 0 to 0.0020
0
Silicon (Si), % 0 to 0.1
0.9 to 1.8
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0.35 to 1.0
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants