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AZ91D Magnesium vs. A242.0 Aluminum

AZ91D magnesium belongs to the magnesium alloys classification, while A242.0 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown.

For each property being compared, the top bar is AZ91D magnesium and the bottom bar is A242.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 60 to 80
75
Elastic (Young's, Tensile) Modulus, GPa 46
73
Elongation at Break, % 2.3 to 4.5
1.6
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
27
Tensile Strength: Ultimate (UTS), MPa 160 to 220
220

Thermal Properties

Latent Heat of Fusion, J/g 350
390
Maximum Temperature: Mechanical, °C 130
210
Melting Completion (Liquidus), °C 600
680
Melting Onset (Solidus), °C 490
550
Specific Heat Capacity, J/kg-K 990
870
Thermal Conductivity, W/m-K 78
140
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
37
Electrical Conductivity: Equal Weight (Specific), % IACS 58
110

Otherwise Unclassified Properties

Base Metal Price, % relative 12
12
Density, g/cm3 1.7
3.1
Embodied Carbon, kg CO2/kg material 22
8.3
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 990
1130

Common Calculations

Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 69
45
Strength to Weight: Axial, points 26 to 34
20
Strength to Weight: Bending, points 38 to 46
26
Thermal Diffusivity, mm2/s 45
52
Thermal Shock Resistance, points 9.5 to 13
9.3

Alloy Composition

Aluminum (Al), % 8.3 to 9.7
89.3 to 93.1
Chromium (Cr), % 0
0.15 to 0.25
Copper (Cu), % 0 to 0.030
3.7 to 4.5
Iron (Fe), % 0 to 0.0050
0 to 0.8
Magnesium (Mg), % 88.7 to 91.2
1.2 to 1.7
Manganese (Mn), % 0.15 to 0.5
0 to 0.1
Nickel (Ni), % 0 to 0.0020
1.8 to 2.3
Silicon (Si), % 0 to 0.1
0 to 0.6
Titanium (Ti), % 0
0.070 to 0.2
Zinc (Zn), % 0.35 to 1.0
0 to 0.1
Residuals, % 0
0 to 0.15