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AZ91D Magnesium vs. EN AC-44400 Aluminum

AZ91D magnesium belongs to the magnesium alloys classification, while EN AC-44400 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is AZ91D magnesium and the bottom bar is EN AC-44400 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 60 to 80
61
Elastic (Young's, Tensile) Modulus, GPa 46
71
Elongation at Break, % 2.3 to 4.5
4.1
Fatigue Strength, MPa 74 to 85
79
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
27
Tensile Strength: Ultimate (UTS), MPa 160 to 220
210
Tensile Strength: Yield (Proof), MPa 80 to 130
110

Thermal Properties

Latent Heat of Fusion, J/g 350
540
Maximum Temperature: Mechanical, °C 130
170
Melting Completion (Liquidus), °C 600
600
Melting Onset (Solidus), °C 490
590
Specific Heat Capacity, J/kg-K 990
900
Thermal Conductivity, W/m-K 78
140
Thermal Expansion, µm/m-K 27
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
33
Electrical Conductivity: Equal Weight (Specific), % IACS 58
110

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 1.7
2.6
Embodied Carbon, kg CO2/kg material 22
7.8
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 990
1080

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.2 to 7.7
7.3
Resilience: Unit (Modulus of Resilience), kJ/m3 69 to 170
85
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 69
54
Strength to Weight: Axial, points 26 to 34
23
Strength to Weight: Bending, points 38 to 46
31
Thermal Diffusivity, mm2/s 45
60
Thermal Shock Resistance, points 9.5 to 13
9.8

Alloy Composition

Aluminum (Al), % 8.3 to 9.7
87.1 to 92
Copper (Cu), % 0 to 0.030
0 to 0.1
Iron (Fe), % 0 to 0.0050
0 to 0.65
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 88.7 to 91.2
0 to 0.1
Manganese (Mn), % 0.15 to 0.5
0 to 0.5
Nickel (Ni), % 0 to 0.0020
0 to 0.050
Silicon (Si), % 0 to 0.1
8.0 to 11
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0.35 to 1.0
0 to 0.15
Residuals, % 0
0 to 0.15