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AZ91D Magnesium vs. EN AC-45000 Aluminum

AZ91D magnesium belongs to the magnesium alloys classification, while EN AC-45000 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is AZ91D magnesium and the bottom bar is EN AC-45000 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 60 to 80
77
Elastic (Young's, Tensile) Modulus, GPa 46
73
Elongation at Break, % 2.3 to 4.5
1.1
Fatigue Strength, MPa 74 to 85
75
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
27
Tensile Strength: Ultimate (UTS), MPa 160 to 220
180
Tensile Strength: Yield (Proof), MPa 80 to 130
110

Thermal Properties

Latent Heat of Fusion, J/g 350
470
Maximum Temperature: Mechanical, °C 130
180
Melting Completion (Liquidus), °C 600
640
Melting Onset (Solidus), °C 490
520
Specific Heat Capacity, J/kg-K 990
870
Thermal Conductivity, W/m-K 78
120
Thermal Expansion, µm/m-K 27
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
27
Electrical Conductivity: Equal Weight (Specific), % IACS 58
81

Otherwise Unclassified Properties

Base Metal Price, % relative 12
11
Density, g/cm3 1.7
3.0
Embodied Carbon, kg CO2/kg material 22
7.7
Embodied Energy, MJ/kg 160
140
Embodied Water, L/kg 990
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.2 to 7.7
1.7
Resilience: Unit (Modulus of Resilience), kJ/m3 69 to 170
80
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
47
Strength to Weight: Axial, points 26 to 34
17
Strength to Weight: Bending, points 38 to 46
24
Thermal Diffusivity, mm2/s 45
47
Thermal Shock Resistance, points 9.5 to 13
8.0

Alloy Composition

Aluminum (Al), % 8.3 to 9.7
82.2 to 91.8
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0 to 0.030
3.0 to 5.0
Iron (Fe), % 0 to 0.0050
0 to 1.0
Lead (Pb), % 0
0 to 0.3
Magnesium (Mg), % 88.7 to 91.2
0 to 0.55
Manganese (Mn), % 0.15 to 0.5
0.2 to 0.65
Nickel (Ni), % 0 to 0.0020
0 to 0.45
Silicon (Si), % 0 to 0.1
5.0 to 7.0
Tin (Sn), % 0
0 to 0.15
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0.35 to 1.0
0 to 2.0
Residuals, % 0
0 to 0.35