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AZ91D Magnesium vs. EN AC-45400 Aluminum

AZ91D magnesium belongs to the magnesium alloys classification, while EN AC-45400 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is AZ91D magnesium and the bottom bar is EN AC-45400 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 60 to 80
86
Elastic (Young's, Tensile) Modulus, GPa 46
72
Elongation at Break, % 2.3 to 4.5
6.7
Fatigue Strength, MPa 74 to 85
55
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
27
Tensile Strength: Ultimate (UTS), MPa 160 to 220
260
Tensile Strength: Yield (Proof), MPa 80 to 130
130

Thermal Properties

Latent Heat of Fusion, J/g 350
470
Maximum Temperature: Mechanical, °C 130
170
Melting Completion (Liquidus), °C 600
630
Melting Onset (Solidus), °C 490
560
Specific Heat Capacity, J/kg-K 990
880
Thermal Conductivity, W/m-K 78
140
Thermal Expansion, µm/m-K 27
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
30
Electrical Conductivity: Equal Weight (Specific), % IACS 58
95

Otherwise Unclassified Properties

Base Metal Price, % relative 12
10
Density, g/cm3 1.7
2.8
Embodied Carbon, kg CO2/kg material 22
7.8
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 990
1100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.2 to 7.7
14
Resilience: Unit (Modulus of Resilience), kJ/m3 69 to 170
110
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
49
Strength to Weight: Axial, points 26 to 34
25
Strength to Weight: Bending, points 38 to 46
32
Thermal Diffusivity, mm2/s 45
54
Thermal Shock Resistance, points 9.5 to 13
12

Alloy Composition

Aluminum (Al), % 8.3 to 9.7
88.4 to 92.9
Copper (Cu), % 0 to 0.030
2.6 to 3.6
Iron (Fe), % 0 to 0.0050
0 to 0.6
Lead (Pb), % 0
0 to 0.1
Magnesium (Mg), % 88.7 to 91.2
0 to 0.050
Manganese (Mn), % 0.15 to 0.5
0 to 0.55
Nickel (Ni), % 0 to 0.0020
0 to 0.1
Silicon (Si), % 0 to 0.1
4.5 to 6.0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0.35 to 1.0
0 to 0.2
Residuals, % 0
0 to 0.15