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AZ91D Magnesium vs. Solder Alloy 503

AZ91D magnesium belongs to the magnesium alloys classification, while solder alloy 503 belongs to the otherwise unclassified metals. There are 22 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AZ91D magnesium and the bottom bar is solder alloy 503.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
54
Elongation at Break, % 2.3 to 4.5
30
Poisson's Ratio 0.29
0.36
Shear Modulus, GPa 18
20
Tensile Strength: Ultimate (UTS), MPa 160 to 220
57

Thermal Properties

Latent Heat of Fusion, J/g 350
69
Melting Completion (Liquidus), °C 600
380
Melting Onset (Solidus), °C 490
220
Specific Heat Capacity, J/kg-K 990
230
Thermal Conductivity, W/m-K 78
61
Thermal Expansion, µm/m-K 27
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
14
Electrical Conductivity: Equal Weight (Specific), % IACS 58
17

Otherwise Unclassified Properties

Density, g/cm3 1.7
7.5
Embodied Carbon, kg CO2/kg material 22
16
Embodied Energy, MJ/kg 160
270

Common Calculations

Stiffness to Weight: Axial, points 15
4.1
Stiffness to Weight: Bending, points 69
17
Strength to Weight: Axial, points 26 to 34
2.1
Strength to Weight: Bending, points 38 to 46
4.4
Thermal Diffusivity, mm2/s 45
35
Thermal Shock Resistance, points 9.5 to 13
3.5

Alloy Composition

Aluminum (Al), % 8.3 to 9.7
0 to 0.0010
Antimony (Sb), % 0
0 to 0.1
Arsenic (As), % 0
0 to 0.030
Bismuth (Bi), % 0
0 to 0.080
Cadmium (Cd), % 0
0 to 0.0020
Copper (Cu), % 0 to 0.030
5.5 to 6.5
Gold (Au), % 0
0 to 0.050
Indium (In), % 0
0 to 0.1
Iron (Fe), % 0 to 0.0050
0 to 0.020
Lead (Pb), % 0
0 to 0.070
Magnesium (Mg), % 88.7 to 91.2
0
Manganese (Mn), % 0.15 to 0.5
0
Nickel (Ni), % 0 to 0.0020
0 to 0.010
Silicon (Si), % 0 to 0.1
0
Silver (Ag), % 0
1.8 to 2.2
Tin (Sn), % 0
90.8 to 92.7
Zinc (Zn), % 0.35 to 1.0
0 to 0.0010