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AZ91D Magnesium vs. SAE-AISI 1010 Steel

AZ91D magnesium belongs to the magnesium alloys classification, while SAE-AISI 1010 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AZ91D magnesium and the bottom bar is SAE-AISI 1010 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 60 to 80
100 to 110
Elastic (Young's, Tensile) Modulus, GPa 46
190
Elongation at Break, % 2.3 to 4.5
22 to 31
Fatigue Strength, MPa 74 to 85
150 to 230
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 18
73
Shear Strength, MPa 120 to 140
230 to 250
Tensile Strength: Ultimate (UTS), MPa 160 to 220
350 to 400
Tensile Strength: Yield (Proof), MPa 80 to 130
190 to 330

Thermal Properties

Latent Heat of Fusion, J/g 350
250
Maximum Temperature: Mechanical, °C 130
400
Melting Completion (Liquidus), °C 600
1470
Melting Onset (Solidus), °C 490
1430
Specific Heat Capacity, J/kg-K 990
470
Thermal Conductivity, W/m-K 78
47
Thermal Expansion, µm/m-K 27
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
12
Electrical Conductivity: Equal Weight (Specific), % IACS 58
14

Otherwise Unclassified Properties

Base Metal Price, % relative 12
1.8
Density, g/cm3 1.7
7.9
Embodied Carbon, kg CO2/kg material 22
1.4
Embodied Energy, MJ/kg 160
18
Embodied Water, L/kg 990
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.2 to 7.7
82 to 93
Resilience: Unit (Modulus of Resilience), kJ/m3 69 to 170
100 to 290
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 69
24
Strength to Weight: Axial, points 26 to 34
12 to 14
Strength to Weight: Bending, points 38 to 46
14 to 15
Thermal Diffusivity, mm2/s 45
13
Thermal Shock Resistance, points 9.5 to 13
11 to 13

Alloy Composition

Aluminum (Al), % 8.3 to 9.7
0
Carbon (C), % 0
0.080 to 0.13
Copper (Cu), % 0 to 0.030
0
Iron (Fe), % 0 to 0.0050
99.18 to 99.62
Magnesium (Mg), % 88.7 to 91.2
0
Manganese (Mn), % 0.15 to 0.5
0.3 to 0.6
Nickel (Ni), % 0 to 0.0020
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.1
0
Sulfur (S), % 0
0 to 0.050
Zinc (Zn), % 0.35 to 1.0
0