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AZ91D Magnesium vs. S32654 Stainless Steel

AZ91D magnesium belongs to the magnesium alloys classification, while S32654 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AZ91D magnesium and the bottom bar is S32654 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 60 to 80
220
Elastic (Young's, Tensile) Modulus, GPa 46
210
Elongation at Break, % 2.3 to 4.5
45
Fatigue Strength, MPa 74 to 85
450
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 18
82
Shear Strength, MPa 120 to 140
590
Tensile Strength: Ultimate (UTS), MPa 160 to 220
850
Tensile Strength: Yield (Proof), MPa 80 to 130
490

Thermal Properties

Latent Heat of Fusion, J/g 350
310
Maximum Temperature: Mechanical, °C 130
1100
Melting Completion (Liquidus), °C 600
1450
Melting Onset (Solidus), °C 490
1410
Specific Heat Capacity, J/kg-K 990
460
Thermal Conductivity, W/m-K 78
11
Thermal Expansion, µm/m-K 27
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 58
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 12
34
Density, g/cm3 1.7
8.0
Embodied Carbon, kg CO2/kg material 22
6.4
Embodied Energy, MJ/kg 160
87
Embodied Water, L/kg 990
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.2 to 7.7
330
Resilience: Unit (Modulus of Resilience), kJ/m3 69 to 170
570
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
25
Strength to Weight: Axial, points 26 to 34
29
Strength to Weight: Bending, points 38 to 46
25
Thermal Diffusivity, mm2/s 45
2.9
Thermal Shock Resistance, points 9.5 to 13
19

Alloy Composition

Aluminum (Al), % 8.3 to 9.7
0
Carbon (C), % 0
0 to 0.020
Chromium (Cr), % 0
24 to 25
Copper (Cu), % 0 to 0.030
0.3 to 0.6
Iron (Fe), % 0 to 0.0050
38.3 to 45.3
Magnesium (Mg), % 88.7 to 91.2
0
Manganese (Mn), % 0.15 to 0.5
2.0 to 4.0
Molybdenum (Mo), % 0
7.0 to 8.0
Nickel (Ni), % 0 to 0.0020
21 to 23
Nitrogen (N), % 0
0.45 to 0.55
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.1
0 to 0.5
Sulfur (S), % 0
0 to 0.0050
Zinc (Zn), % 0.35 to 1.0
0