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AZ91E Magnesium vs. 4032 Aluminum

AZ91E magnesium belongs to the magnesium alloys classification, while 4032 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is AZ91E magnesium and the bottom bar is 4032 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75
120
Elastic (Young's, Tensile) Modulus, GPa 46
73
Elongation at Break, % 2.5 to 6.2
6.7
Fatigue Strength, MPa 81 to 85
110
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
28
Shear Strength, MPa 89 to 150
260
Tensile Strength: Ultimate (UTS), MPa 160 to 260
390
Tensile Strength: Yield (Proof), MPa 96 to 130
320

Thermal Properties

Latent Heat of Fusion, J/g 350
570
Maximum Temperature: Mechanical, °C 130
180
Melting Completion (Liquidus), °C 600
570
Melting Onset (Solidus), °C 500
530
Specific Heat Capacity, J/kg-K 990
900
Thermal Conductivity, W/m-K 84
140
Thermal Expansion, µm/m-K 27
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10 to 12
34
Electrical Conductivity: Equal Weight (Specific), % IACS 52 to 60
120

Otherwise Unclassified Properties

Base Metal Price, % relative 12
10
Density, g/cm3 1.7
2.6
Embodied Carbon, kg CO2/kg material 22
7.8
Embodied Energy, MJ/kg 160
140
Embodied Water, L/kg 990
1030

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.4 to 12
25
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 190
700
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 69
53
Strength to Weight: Axial, points 25 to 42
41
Strength to Weight: Bending, points 37 to 53
45
Thermal Diffusivity, mm2/s 49
59
Thermal Shock Resistance, points 9.0 to 15
20

Alloy Composition

Aluminum (Al), % 8.1 to 9.3
81.1 to 87.2
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.015
0.5 to 1.3
Iron (Fe), % 0 to 0.0050
0 to 1.0
Magnesium (Mg), % 88.8 to 91.3
0.8 to 1.3
Manganese (Mn), % 0.17 to 0.35
0
Nickel (Ni), % 0 to 0.0010
0.5 to 1.3
Silicon (Si), % 0 to 0.2
11 to 13.5
Zinc (Zn), % 0.4 to 1.0
0 to 0.25
Residuals, % 0
0 to 0.15