AZ91E Magnesium vs. 5042 Aluminum
AZ91E magnesium belongs to the magnesium alloys classification, while 5042 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.
For each property being compared, the top bar is AZ91E magnesium and the bottom bar is 5042 aluminum.
Metric UnitsUS Customary Units
Mechanical Properties
| Elastic (Young's, Tensile) Modulus, GPa | 46 | |
| 68 |
| Elongation at Break, % | 2.5 to 6.2 | |
| 1.1 to 3.4 |
| Fatigue Strength, MPa | 81 to 85 | |
| 97 to 120 |
| Poisson's Ratio | 0.29 | |
| 0.33 |
| Shear Modulus, GPa | 18 | |
| 26 |
| Shear Strength, MPa | 89 to 150 | |
| 200 |
| Tensile Strength: Ultimate (UTS), MPa | 160 to 260 | |
| 340 to 360 |
| Tensile Strength: Yield (Proof), MPa | 96 to 130 | |
| 270 to 310 |
Thermal Properties
| Latent Heat of Fusion, J/g | 350 | |
| 400 |
| Maximum Temperature: Mechanical, °C | 130 | |
| 180 |
| Melting Completion (Liquidus), °C | 600 | |
| 640 |
| Melting Onset (Solidus), °C | 500 | |
| 570 |
| Specific Heat Capacity, J/kg-K | 990 | |
| 900 |
| Thermal Conductivity, W/m-K | 84 | |
| 130 |
| Thermal Expansion, µm/m-K | 27 | |
| 24 |
Electrical Properties
| Electrical Conductivity: Equal Volume, % IACS | 10 to 12 | |
| 33 |
| Electrical Conductivity: Equal Weight (Specific), % IACS | 52 to 60 | |
| 110 |
Otherwise Unclassified Properties
| Base Metal Price, % relative | 12 | |
| 9.5 |
| Density, g/cm3 | 1.7 | |
| 2.7 |
| Embodied Carbon, kg CO2/kg material | 22 | |
| 8.8 |
| Embodied Energy, MJ/kg | 160 | |
| 150 |
| Embodied Water, L/kg | 990 | |
| 1180 |
Common Calculations
| Resilience: Ultimate (Unit Rupture Work), MJ/m3 | 3.4 to 12 | |
| 3.6 to 12 |
| Resilience: Unit (Modulus of Resilience), kJ/m3 | 100 to 190 | |
| 550 to 720 |
| Stiffness to Weight: Axial, points | 15 | |
| 14 |
| Stiffness to Weight: Bending, points | 69 | |
| 50 |
| Strength to Weight: Axial, points | 25 to 42 | |
| 35 to 37 |
| Strength to Weight: Bending, points | 37 to 53 | |
| 40 to 42 |
| Thermal Diffusivity, mm2/s | 49 | |
| 53 |
| Thermal Shock Resistance, points | 9.0 to 15 | |
| 15 to 16 |
Alloy Composition
| Aluminum (Al), % | 8.1 to 9.3 | |
| 94.2 to 96.8 |
| Chromium (Cr), % | 0 | |
| 0 to 0.1 |
| Copper (Cu), % | 0 to 0.015 | |
| 0 to 0.15 |
| Iron (Fe), % | 0 to 0.0050 | |
| 0 to 0.35 |
| Magnesium (Mg), % | 88.8 to 91.3 | |
| 3.0 to 4.0 |
| Manganese (Mn), % | 0.17 to 0.35 | |
| 0.2 to 0.5 |
| Nickel (Ni), % | 0 to 0.0010 | |
| 0 |
| Silicon (Si), % | 0 to 0.2 | |
| 0 to 0.2 |
| Titanium (Ti), % | 0 | |
| 0 to 0.1 |
| Zinc (Zn), % | 0.4 to 1.0 | |
| 0 to 0.25 |
| Residuals, % | 0 | |
| 0 to 0.15 |