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AZ91E Magnesium vs. 5252 Aluminum

AZ91E magnesium belongs to the magnesium alloys classification, while 5252 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is AZ91E magnesium and the bottom bar is 5252 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75
68 to 75
Elastic (Young's, Tensile) Modulus, GPa 46
68
Elongation at Break, % 2.5 to 6.2
4.5 to 11
Fatigue Strength, MPa 81 to 85
100 to 110
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
25
Shear Strength, MPa 89 to 150
140 to 160
Tensile Strength: Ultimate (UTS), MPa 160 to 260
230 to 290
Tensile Strength: Yield (Proof), MPa 96 to 130
170 to 240

Thermal Properties

Latent Heat of Fusion, J/g 350
400
Maximum Temperature: Mechanical, °C 130
180
Melting Completion (Liquidus), °C 600
650
Melting Onset (Solidus), °C 500
610
Specific Heat Capacity, J/kg-K 990
910
Thermal Conductivity, W/m-K 84
140
Thermal Expansion, µm/m-K 27
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10 to 12
34
Electrical Conductivity: Equal Weight (Specific), % IACS 52 to 60
120

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 1.7
2.7
Embodied Carbon, kg CO2/kg material 22
8.7
Embodied Energy, MJ/kg 160
160
Embodied Water, L/kg 990
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.4 to 12
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 190
210 to 430
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
51
Strength to Weight: Axial, points 25 to 42
23 to 30
Strength to Weight: Bending, points 37 to 53
31 to 36
Thermal Diffusivity, mm2/s 49
57
Thermal Shock Resistance, points 9.0 to 15
10 to 13

Alloy Composition

Aluminum (Al), % 8.1 to 9.3
96.6 to 97.8
Copper (Cu), % 0 to 0.015
0 to 0.1
Iron (Fe), % 0 to 0.0050
0 to 0.1
Magnesium (Mg), % 88.8 to 91.3
2.2 to 2.8
Manganese (Mn), % 0.17 to 0.35
0 to 0.1
Nickel (Ni), % 0 to 0.0010
0
Silicon (Si), % 0 to 0.2
0 to 0.080
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0.4 to 1.0
0 to 0.050
Residuals, % 0
0 to 0.1