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AZ91E Magnesium vs. A242.0 Aluminum

AZ91E magnesium belongs to the magnesium alloys classification, while A242.0 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown.

For each property being compared, the top bar is AZ91E magnesium and the bottom bar is A242.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75
75
Elastic (Young's, Tensile) Modulus, GPa 46
73
Elongation at Break, % 2.5 to 6.2
1.6
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
27
Tensile Strength: Ultimate (UTS), MPa 160 to 260
220

Thermal Properties

Latent Heat of Fusion, J/g 350
390
Maximum Temperature: Mechanical, °C 130
210
Melting Completion (Liquidus), °C 600
680
Melting Onset (Solidus), °C 500
550
Specific Heat Capacity, J/kg-K 990
870
Thermal Conductivity, W/m-K 84
140
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10 to 12
37
Electrical Conductivity: Equal Weight (Specific), % IACS 52 to 60
110

Otherwise Unclassified Properties

Base Metal Price, % relative 12
12
Density, g/cm3 1.7
3.1
Embodied Carbon, kg CO2/kg material 22
8.3
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 990
1130

Common Calculations

Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 69
45
Strength to Weight: Axial, points 25 to 42
20
Strength to Weight: Bending, points 37 to 53
26
Thermal Diffusivity, mm2/s 49
52
Thermal Shock Resistance, points 9.0 to 15
9.3

Alloy Composition

Aluminum (Al), % 8.1 to 9.3
89.3 to 93.1
Chromium (Cr), % 0
0.15 to 0.25
Copper (Cu), % 0 to 0.015
3.7 to 4.5
Iron (Fe), % 0 to 0.0050
0 to 0.8
Magnesium (Mg), % 88.8 to 91.3
1.2 to 1.7
Manganese (Mn), % 0.17 to 0.35
0 to 0.1
Nickel (Ni), % 0 to 0.0010
1.8 to 2.3
Silicon (Si), % 0 to 0.2
0 to 0.6
Titanium (Ti), % 0
0.070 to 0.2
Zinc (Zn), % 0.4 to 1.0
0 to 0.1
Residuals, % 0
0 to 0.15