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AZ91E Magnesium vs. A535.0 Aluminum

AZ91E magnesium belongs to the magnesium alloys classification, while A535.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown.

For each property being compared, the top bar is AZ91E magnesium and the bottom bar is A535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
67
Elongation at Break, % 2.5 to 6.2
9.0
Fatigue Strength, MPa 81 to 85
95
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
25
Tensile Strength: Ultimate (UTS), MPa 160 to 260
250
Tensile Strength: Yield (Proof), MPa 96 to 130
120

Thermal Properties

Latent Heat of Fusion, J/g 350
390
Maximum Temperature: Mechanical, °C 130
170
Melting Completion (Liquidus), °C 600
620
Melting Onset (Solidus), °C 500
550
Specific Heat Capacity, J/kg-K 990
910
Thermal Conductivity, W/m-K 84
100
Thermal Expansion, µm/m-K 27
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10 to 12
23
Electrical Conductivity: Equal Weight (Specific), % IACS 52 to 60
79

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 1.7
2.6
Embodied Carbon, kg CO2/kg material 22
9.3
Embodied Energy, MJ/kg 160
160
Embodied Water, L/kg 990
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.4 to 12
19
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 190
120
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
51
Strength to Weight: Axial, points 25 to 42
26
Strength to Weight: Bending, points 37 to 53
33
Thermal Diffusivity, mm2/s 49
42
Thermal Shock Resistance, points 9.0 to 15
11

Alloy Composition

Aluminum (Al), % 8.1 to 9.3
91.4 to 93.4
Copper (Cu), % 0 to 0.015
0 to 0.1
Iron (Fe), % 0 to 0.0050
0 to 0.2
Magnesium (Mg), % 88.8 to 91.3
6.5 to 7.5
Manganese (Mn), % 0.17 to 0.35
0.1 to 0.25
Nickel (Ni), % 0 to 0.0010
0
Silicon (Si), % 0 to 0.2
0 to 0.2
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0.4 to 1.0
0
Residuals, % 0
0 to 0.15