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AZ91E Magnesium vs. ASTM Grade HL Steel

AZ91E magnesium belongs to the magnesium alloys classification, while ASTM grade HL steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AZ91E magnesium and the bottom bar is ASTM grade HL steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75
150
Elastic (Young's, Tensile) Modulus, GPa 46
200
Elongation at Break, % 2.5 to 6.2
11
Fatigue Strength, MPa 81 to 85
150
Poisson's Ratio 0.29
0.27
Shear Modulus, GPa 18
80
Tensile Strength: Ultimate (UTS), MPa 160 to 260
500
Tensile Strength: Yield (Proof), MPa 96 to 130
270

Thermal Properties

Latent Heat of Fusion, J/g 350
320
Maximum Temperature: Mechanical, °C 130
1100
Melting Completion (Liquidus), °C 600
1390
Melting Onset (Solidus), °C 500
1340
Specific Heat Capacity, J/kg-K 990
490
Thermal Expansion, µm/m-K 27
17

Otherwise Unclassified Properties

Base Metal Price, % relative 12
27
Density, g/cm3 1.7
7.8
Embodied Carbon, kg CO2/kg material 22
4.5
Embodied Energy, MJ/kg 160
65
Embodied Water, L/kg 990
210

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.4 to 12
48
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 190
180
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
25
Strength to Weight: Axial, points 25 to 42
18
Strength to Weight: Bending, points 37 to 53
18
Thermal Shock Resistance, points 9.0 to 15
11

Alloy Composition

Aluminum (Al), % 8.1 to 9.3
0
Carbon (C), % 0
0.2 to 0.6
Chromium (Cr), % 0
28 to 32
Copper (Cu), % 0 to 0.015
0
Iron (Fe), % 0 to 0.0050
40.8 to 53.8
Magnesium (Mg), % 88.8 to 91.3
0
Manganese (Mn), % 0.17 to 0.35
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0 to 0.0010
18 to 22
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.2
0 to 2.0
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0.4 to 1.0
0
Residuals, % 0 to 0.3
0