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AZ91E Magnesium vs. Grade TDC Steel

AZ91E magnesium belongs to the magnesium alloys classification, while grade TDC steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AZ91E magnesium and the bottom bar is grade TDC steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75
510
Elastic (Young's, Tensile) Modulus, GPa 46
190
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 18
80
Tensile Strength: Ultimate (UTS), MPa 160 to 260
1700

Thermal Properties

Latent Heat of Fusion, J/g 350
250
Maximum Temperature: Mechanical, °C 130
400
Melting Completion (Liquidus), °C 600
1450
Melting Onset (Solidus), °C 500
1410
Specific Heat Capacity, J/kg-K 990
470
Thermal Conductivity, W/m-K 84
51
Thermal Expansion, µm/m-K 27
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10 to 12
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 52 to 60
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 12
1.9
Density, g/cm3 1.7
7.8
Embodied Carbon, kg CO2/kg material 22
1.4
Embodied Energy, MJ/kg 160
19
Embodied Water, L/kg 990
47

Common Calculations

Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 69
24
Strength to Weight: Axial, points 25 to 42
60
Strength to Weight: Bending, points 37 to 53
40
Thermal Diffusivity, mm2/s 49
14
Thermal Shock Resistance, points 9.0 to 15
50

Alloy Composition

Aluminum (Al), % 8.1 to 9.3
0
Carbon (C), % 0
0.6 to 0.75
Chromium (Cr), % 0
0 to 0.3
Copper (Cu), % 0 to 0.015
0 to 0.1
Iron (Fe), % 0 to 0.0050
98 to 99.4
Magnesium (Mg), % 88.8 to 91.3
0
Manganese (Mn), % 0.17 to 0.35
0.5 to 1.2
Nickel (Ni), % 0 to 0.0010
0
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0 to 0.2
0.1 to 0.35
Sulfur (S), % 0
0 to 0.020
Zinc (Zn), % 0.4 to 1.0
0
Residuals, % 0 to 0.3
0