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AZ91E Magnesium vs. SAE-AISI 1548 Steel

AZ91E magnesium belongs to the magnesium alloys classification, while SAE-AISI 1548 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AZ91E magnesium and the bottom bar is SAE-AISI 1548 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75
220 to 250
Elastic (Young's, Tensile) Modulus, GPa 46
190
Elongation at Break, % 2.5 to 6.2
11 to 16
Fatigue Strength, MPa 81 to 85
270 to 430
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 18
72
Shear Strength, MPa 89 to 150
440 to 500
Tensile Strength: Ultimate (UTS), MPa 160 to 260
730 to 830
Tensile Strength: Yield (Proof), MPa 96 to 130
420 to 690

Thermal Properties

Latent Heat of Fusion, J/g 350
250
Maximum Temperature: Mechanical, °C 130
400
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 500
1420
Specific Heat Capacity, J/kg-K 990
470
Thermal Conductivity, W/m-K 84
51
Thermal Expansion, µm/m-K 27
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10 to 12
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 52 to 60
8.1

Otherwise Unclassified Properties

Base Metal Price, % relative 12
1.8
Density, g/cm3 1.7
7.8
Embodied Carbon, kg CO2/kg material 22
1.4
Embodied Energy, MJ/kg 160
19
Embodied Water, L/kg 990
47

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.4 to 12
79 to 99
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 190
470 to 1280
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 69
24
Strength to Weight: Axial, points 25 to 42
26 to 30
Strength to Weight: Bending, points 37 to 53
23 to 25
Thermal Diffusivity, mm2/s 49
14
Thermal Shock Resistance, points 9.0 to 15
23 to 27

Alloy Composition

Aluminum (Al), % 8.1 to 9.3
0
Carbon (C), % 0
0.44 to 0.52
Copper (Cu), % 0 to 0.015
0
Iron (Fe), % 0 to 0.0050
98 to 98.5
Magnesium (Mg), % 88.8 to 91.3
0
Manganese (Mn), % 0.17 to 0.35
1.1 to 1.4
Nickel (Ni), % 0 to 0.0010
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.2
0
Sulfur (S), % 0
0 to 0.050
Zinc (Zn), % 0.4 to 1.0
0
Residuals, % 0 to 0.3
0