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AZ91E Magnesium vs. S31266 Stainless Steel

AZ91E magnesium belongs to the magnesium alloys classification, while S31266 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AZ91E magnesium and the bottom bar is S31266 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
210
Elongation at Break, % 2.5 to 6.2
40
Fatigue Strength, MPa 81 to 85
400
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 18
81
Shear Strength, MPa 89 to 150
590
Tensile Strength: Ultimate (UTS), MPa 160 to 260
860
Tensile Strength: Yield (Proof), MPa 96 to 130
470

Thermal Properties

Latent Heat of Fusion, J/g 350
310
Maximum Temperature: Mechanical, °C 130
1100
Melting Completion (Liquidus), °C 600
1470
Melting Onset (Solidus), °C 500
1420
Specific Heat Capacity, J/kg-K 990
460
Thermal Conductivity, W/m-K 84
12
Thermal Expansion, µm/m-K 27
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10 to 12
1.8
Electrical Conductivity: Equal Weight (Specific), % IACS 52 to 60
2.0

Otherwise Unclassified Properties

Base Metal Price, % relative 12
37
Density, g/cm3 1.7
8.2
Embodied Carbon, kg CO2/kg material 22
6.5
Embodied Energy, MJ/kg 160
89
Embodied Water, L/kg 990
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.4 to 12
290
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 190
540
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
24
Strength to Weight: Axial, points 25 to 42
29
Strength to Weight: Bending, points 37 to 53
24
Thermal Diffusivity, mm2/s 49
3.1
Thermal Shock Resistance, points 9.0 to 15
18

Alloy Composition

Aluminum (Al), % 8.1 to 9.3
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
23 to 25
Copper (Cu), % 0 to 0.015
1.0 to 2.5
Iron (Fe), % 0 to 0.0050
34.1 to 46
Magnesium (Mg), % 88.8 to 91.3
0
Manganese (Mn), % 0.17 to 0.35
2.0 to 4.0
Molybdenum (Mo), % 0
5.2 to 6.2
Nickel (Ni), % 0 to 0.0010
21 to 24
Nitrogen (N), % 0
0.35 to 0.6
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.2
0 to 1.0
Sulfur (S), % 0
0 to 0.020
Tungsten (W), % 0
1.5 to 2.5
Zinc (Zn), % 0.4 to 1.0
0
Residuals, % 0 to 0.3
0