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AZ91E Magnesium vs. S44800 Stainless Steel

AZ91E magnesium belongs to the magnesium alloys classification, while S44800 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AZ91E magnesium and the bottom bar is S44800 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75
190
Elastic (Young's, Tensile) Modulus, GPa 46
210
Elongation at Break, % 2.5 to 6.2
23
Fatigue Strength, MPa 81 to 85
300
Poisson's Ratio 0.29
0.27
Shear Modulus, GPa 18
82
Shear Strength, MPa 89 to 150
370
Tensile Strength: Ultimate (UTS), MPa 160 to 260
590
Tensile Strength: Yield (Proof), MPa 96 to 130
450

Thermal Properties

Latent Heat of Fusion, J/g 350
300
Maximum Temperature: Mechanical, °C 130
1100
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 500
1410
Specific Heat Capacity, J/kg-K 990
480
Thermal Conductivity, W/m-K 84
17
Thermal Expansion, µm/m-K 27
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10 to 12
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 52 to 60
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 12
19
Density, g/cm3 1.7
7.8
Embodied Carbon, kg CO2/kg material 22
3.8
Embodied Energy, MJ/kg 160
52
Embodied Water, L/kg 990
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.4 to 12
120
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 190
480
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 69
25
Strength to Weight: Axial, points 25 to 42
21
Strength to Weight: Bending, points 37 to 53
20
Thermal Diffusivity, mm2/s 49
4.6
Thermal Shock Resistance, points 9.0 to 15
19

Alloy Composition

Aluminum (Al), % 8.1 to 9.3
0
Carbon (C), % 0
0 to 0.010
Chromium (Cr), % 0
28 to 30
Copper (Cu), % 0 to 0.015
0 to 0.15
Iron (Fe), % 0 to 0.0050
62.6 to 66.5
Magnesium (Mg), % 88.8 to 91.3
0
Manganese (Mn), % 0.17 to 0.35
0 to 0.3
Molybdenum (Mo), % 0
3.5 to 4.2
Nickel (Ni), % 0 to 0.0010
2.0 to 2.5
Nitrogen (N), % 0
0 to 0.020
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.2
0 to 0.2
Sulfur (S), % 0
0 to 0.020
Zinc (Zn), % 0.4 to 1.0
0
Residuals, % 0 to 0.3
0