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AZ91E Magnesium vs. Zamak 7

AZ91E magnesium belongs to the magnesium alloys classification, while Zamak 7 belongs to the zinc alloys. There are 33 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AZ91E magnesium and the bottom bar is Zamak 7.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75
80
Compressive (Crushing) Strength, MPa 310 to 410
410
Elastic (Young's, Tensile) Modulus, GPa 46
86
Elongation at Break, % 2.5 to 6.2
13
Fatigue Strength, MPa 81 to 85
47
Poisson's Ratio 0.29
0.25
Shear Modulus, GPa 18
33
Shear Strength, MPa 89 to 150
210
Tensile Strength: Ultimate (UTS), MPa 160 to 260
280
Tensile Strength: Yield (Proof), MPa 96 to 130
250

Thermal Properties

Latent Heat of Fusion, J/g 350
120
Maximum Temperature: Mechanical, °C 130
95
Melting Completion (Liquidus), °C 600
390
Melting Onset (Solidus), °C 500
380
Solidification (Pattern Maker's) Shrinkage, % 1.3
1.2
Specific Heat Capacity, J/kg-K 990
410
Thermal Conductivity, W/m-K 84
110
Thermal Expansion, µm/m-K 27
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10 to 12
27
Electrical Conductivity: Equal Weight (Specific), % IACS 52 to 60
38

Otherwise Unclassified Properties

Base Metal Price, % relative 12
11
Density, g/cm3 1.7
6.4
Embodied Carbon, kg CO2/kg material 22
3.0
Embodied Energy, MJ/kg 160
57
Embodied Water, L/kg 990
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.4 to 12
36
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 190
370
Stiffness to Weight: Axial, points 15
7.5
Stiffness to Weight: Bending, points 69
23
Strength to Weight: Axial, points 25 to 42
12
Strength to Weight: Bending, points 37 to 53
15
Thermal Diffusivity, mm2/s 49
43
Thermal Shock Resistance, points 9.0 to 15
8.6

Alloy Composition

Aluminum (Al), % 8.1 to 9.3
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0020
Copper (Cu), % 0 to 0.015
0 to 0.25
Iron (Fe), % 0 to 0.0050
0 to 0.075
Lead (Pb), % 0
0 to 0.0030
Magnesium (Mg), % 88.8 to 91.3
0.0050 to 0.020
Manganese (Mn), % 0.17 to 0.35
0
Nickel (Ni), % 0 to 0.0010
0.0050 to 0.020
Silicon (Si), % 0 to 0.2
0
Tin (Sn), % 0
0 to 0.0010
Zinc (Zn), % 0.4 to 1.0
95.3 to 96.5
Residuals, % 0 to 0.3
0