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Annealed SAE-AISI 5160 vs. Annealed Monel 400

Annealed SAE-AISI 5160 belongs to the iron alloys classification, while annealed Monel 400 belongs to the nickel alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is annealed SAE-AISI 5160 and the bottom bar is annealed Monel 400.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
120
Elastic (Young's, Tensile) Modulus, GPa 190
160
Elongation at Break, % 17
40
Fatigue Strength, MPa 180
230
Poisson's Ratio 0.29
0.32
Shear Modulus, GPa 73
62
Shear Strength, MPa 410
370
Tensile Strength: Ultimate (UTS), MPa 670
540
Tensile Strength: Yield (Proof), MPa 280
210

Thermal Properties

Latent Heat of Fusion, J/g 250
270
Maximum Temperature: Mechanical, °C 420
1000
Melting Completion (Liquidus), °C 1450
1350
Melting Onset (Solidus), °C 1410
1300
Specific Heat Capacity, J/kg-K 470
430
Thermal Conductivity, W/m-K 43
23
Thermal Expansion, µm/m-K 13
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.2
3.3
Electrical Conductivity: Equal Weight (Specific), % IACS 8.3
3.4

Otherwise Unclassified Properties

Base Metal Price, % relative 2.1
50
Density, g/cm3 7.8
8.9
Embodied Carbon, kg CO2/kg material 1.4
7.9
Embodied Energy, MJ/kg 19
110
Embodied Water, L/kg 50
250

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 92
170
Resilience: Unit (Modulus of Resilience), kJ/m3 200
140
Stiffness to Weight: Axial, points 13
10
Stiffness to Weight: Bending, points 24
21
Strength to Weight: Axial, points 24
17
Strength to Weight: Bending, points 22
17
Thermal Diffusivity, mm2/s 12
6.1
Thermal Shock Resistance, points 20
17

Alloy Composition

Carbon (C), % 0.56 to 0.61
0 to 0.3
Chromium (Cr), % 0.7 to 0.9
0
Copper (Cu), % 0
28 to 34
Iron (Fe), % 97.1 to 97.8
0 to 2.5
Manganese (Mn), % 0.75 to 1.0
0 to 2.0
Nickel (Ni), % 0
63 to 72
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 0.15 to 0.35
0 to 0.5
Sulfur (S), % 0 to 0.040
0 to 0.024