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Annealed SAE-AISI D3 vs. Annealed SAE-AISI S5

Both annealed SAE-AISI D3 and annealed SAE-AISI S5 are iron alloys. Both are furnished in the annealed condition. They have 85% of their average alloy composition in common.

For each property being compared, the top bar is annealed SAE-AISI D3 and the bottom bar is annealed SAE-AISI S5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 230
210
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 15
16
Fatigue Strength, MPa 310
250
Poisson's Ratio 0.28
0.29
Rockwell B Hardness 99
95
Shear Modulus, GPa 74
72
Shear Strength, MPa 470
420
Tensile Strength: Ultimate (UTS), MPa 770
680
Tensile Strength: Yield (Proof), MPa 480
380

Thermal Properties

Latent Heat of Fusion, J/g 270
280
Melting Completion (Liquidus), °C 1430
1440
Melting Onset (Solidus), °C 1390
1400
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 31
42
Thermal Expansion, µm/m-K 12
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.0
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 3.5
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
3.1
Density, g/cm3 7.7
7.7
Embodied Carbon, kg CO2/kg material 3.2
2.1
Embodied Energy, MJ/kg 48
29
Embodied Water, L/kg 100
51

Common Calculations

PREN (Pitting Resistance) 13
2.9
Resilience: Ultimate (Unit Rupture Work), MJ/m3 97
95
Resilience: Unit (Modulus of Resilience), kJ/m3 600
400
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 28
25
Strength to Weight: Bending, points 24
22
Thermal Diffusivity, mm2/s 8.3
11
Thermal Shock Resistance, points 23
23

Alloy Composition

Carbon (C), % 2.0 to 2.4
0.5 to 0.65
Chromium (Cr), % 11 to 13.5
0 to 0.5
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 80.3 to 87
93.6 to 97
Manganese (Mn), % 0 to 0.6
0.6 to 1.0
Molybdenum (Mo), % 0
0.2 to 1.4
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0 to 0.030
Silicon (Si), % 0 to 0.6
1.8 to 2.3
Sulfur (S), % 0 to 0.030
0 to 0.030
Tungsten (W), % 0 to 1.0
0
Vanadium (V), % 0 to 1.0
0 to 0.35