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Annealed SAE-AISI D4 vs. Annealed SAE-AISI S5

Both annealed SAE-AISI D4 and annealed SAE-AISI S5 are iron alloys. Both are furnished in the annealed condition. They have 86% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is annealed SAE-AISI D4 and the bottom bar is annealed SAE-AISI S5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 230
210
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 15
16
Fatigue Strength, MPa 310
250
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 74
72
Shear Strength, MPa 460
420
Tensile Strength: Ultimate (UTS), MPa 760
680
Tensile Strength: Yield (Proof), MPa 470
380

Thermal Properties

Latent Heat of Fusion, J/g 270
280
Melting Completion (Liquidus), °C 1430
1440
Melting Onset (Solidus), °C 1380
1400
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 31
42
Thermal Expansion, µm/m-K 12
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.2
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 5.0
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
3.1
Density, g/cm3 7.7
7.7
Embodied Carbon, kg CO2/kg material 3.3
2.1
Embodied Energy, MJ/kg 49
29
Embodied Water, L/kg 100
51

Common Calculations

PREN (Pitting Resistance) 15
2.9
Resilience: Ultimate (Unit Rupture Work), MJ/m3 100
95
Resilience: Unit (Modulus of Resilience), kJ/m3 590
400
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 27
25
Strength to Weight: Bending, points 24
22
Thermal Diffusivity, mm2/s 8.3
11
Thermal Shock Resistance, points 23
23

Alloy Composition

Carbon (C), % 2.1 to 2.4
0.5 to 0.65
Chromium (Cr), % 11 to 13
0 to 0.5
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 80.6 to 86.3
93.6 to 97
Manganese (Mn), % 0 to 0.6
0.6 to 1.0
Molybdenum (Mo), % 0.7 to 1.2
0.2 to 1.4
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0 to 0.030
Silicon (Si), % 0 to 0.6
1.8 to 2.3
Sulfur (S), % 0 to 0.030
0 to 0.030
Vanadium (V), % 0 to 1.0
0 to 0.35