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Austempered Cast Iron vs. 2024 Aluminum

Austempered cast iron belongs to the iron alloys classification, while 2024 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is austempered cast iron and the bottom bar is 2024 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
71
Elongation at Break, % 1.1 to 13
4.0 to 16
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 62 to 69
27
Tensile Strength: Ultimate (UTS), MPa 860 to 1800
200 to 540
Tensile Strength: Yield (Proof), MPa 560 to 1460
100 to 490

Thermal Properties

Latent Heat of Fusion, J/g 280
390
Melting Completion (Liquidus), °C 1380
640
Melting Onset (Solidus), °C 1340
500
Specific Heat Capacity, J/kg-K 490
880
Thermal Conductivity, W/m-K 42
120
Thermal Expansion, µm/m-K 13
23

Otherwise Unclassified Properties

Base Metal Price, % relative 2.9
11
Density, g/cm3 7.5
3.0
Embodied Carbon, kg CO2/kg material 1.8
8.3
Embodied Energy, MJ/kg 25
150
Embodied Water, L/kg 48
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19 to 95
20 to 68
Resilience: Unit (Modulus of Resilience), kJ/m3 880 to 3970
70 to 1680
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 32 to 66
18 to 50
Strength to Weight: Bending, points 27 to 44
25 to 49
Thermal Diffusivity, mm2/s 11
46
Thermal Shock Resistance, points 25 to 53
8.6 to 24

Alloy Composition

Aluminum (Al), % 0 to 0.050
90.7 to 94.7
Arsenic (As), % 0 to 0.020
0
Carbon (C), % 3.4 to 3.8
0
Chromium (Cr), % 0 to 0.1
0 to 0.1
Copper (Cu), % 0 to 0.8
3.8 to 4.9
Iron (Fe), % 89.6 to 94
0 to 0.5
Magnesium (Mg), % 0 to 0.040
1.2 to 1.8
Manganese (Mn), % 0.3 to 0.4
0.3 to 0.9
Molybdenum (Mo), % 0 to 0.3
0
Nickel (Ni), % 0 to 2.0
0
Phosphorus (P), % 0 to 0.040
0
Selenium (Se), % 0 to 0.030
0
Silicon (Si), % 2.3 to 2.7
0 to 0.5
Sulfur (S), % 0 to 0.020
0
Tin (Sn), % 0 to 0.020
0
Titanium (Ti), % 0
0 to 0.15
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0 to 0.2
Residuals, % 0
0 to 0.15