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Austempered Cast Iron vs. 7022 Aluminum

Austempered cast iron belongs to the iron alloys classification, while 7022 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is austempered cast iron and the bottom bar is 7022 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
70
Elongation at Break, % 1.1 to 13
6.3 to 8.0
Poisson's Ratio 0.29
0.32
Shear Modulus, GPa 62 to 69
26
Tensile Strength: Ultimate (UTS), MPa 860 to 1800
490 to 540
Tensile Strength: Yield (Proof), MPa 560 to 1460
390 to 460

Thermal Properties

Latent Heat of Fusion, J/g 280
380
Melting Completion (Liquidus), °C 1380
640
Melting Onset (Solidus), °C 1340
480
Specific Heat Capacity, J/kg-K 490
870
Thermal Conductivity, W/m-K 42
140
Thermal Expansion, µm/m-K 13
24

Otherwise Unclassified Properties

Base Metal Price, % relative 2.9
10
Density, g/cm3 7.5
2.9
Embodied Carbon, kg CO2/kg material 1.8
8.5
Embodied Energy, MJ/kg 25
150
Embodied Water, L/kg 48
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19 to 95
29 to 40
Resilience: Unit (Modulus of Resilience), kJ/m3 880 to 3970
1100 to 1500
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
47
Strength to Weight: Axial, points 32 to 66
47 to 51
Strength to Weight: Bending, points 27 to 44
47 to 50
Thermal Diffusivity, mm2/s 11
54
Thermal Shock Resistance, points 25 to 53
21 to 23

Alloy Composition

Aluminum (Al), % 0 to 0.050
87.9 to 92.4
Arsenic (As), % 0 to 0.020
0
Carbon (C), % 3.4 to 3.8
0
Chromium (Cr), % 0 to 0.1
0.1 to 0.3
Copper (Cu), % 0 to 0.8
0.5 to 1.0
Iron (Fe), % 89.6 to 94
0 to 0.5
Magnesium (Mg), % 0 to 0.040
2.6 to 3.7
Manganese (Mn), % 0.3 to 0.4
0.1 to 0.4
Molybdenum (Mo), % 0 to 0.3
0
Nickel (Ni), % 0 to 2.0
0
Phosphorus (P), % 0 to 0.040
0
Selenium (Se), % 0 to 0.030
0
Silicon (Si), % 2.3 to 2.7
0 to 0.5
Sulfur (S), % 0 to 0.020
0
Tin (Sn), % 0 to 0.020
0
Titanium (Ti), % 0
0 to 0.2
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 0
4.3 to 5.2
Zirconium (Zr), % 0
0 to 0.2
Residuals, % 0
0 to 0.15