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Austempered Cast Iron vs. AZ91D Magnesium

Austempered cast iron belongs to the iron alloys classification, while AZ91D magnesium belongs to the magnesium alloys. There are 26 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is austempered cast iron and the bottom bar is AZ91D magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 270 to 490
60 to 80
Elastic (Young's, Tensile) Modulus, GPa 180
46
Elongation at Break, % 1.1 to 13
2.3 to 4.5
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 62 to 69
18
Tensile Strength: Ultimate (UTS), MPa 860 to 1800
160 to 220
Tensile Strength: Yield (Proof), MPa 560 to 1460
80 to 130

Thermal Properties

Latent Heat of Fusion, J/g 280
350
Melting Completion (Liquidus), °C 1380
600
Melting Onset (Solidus), °C 1340
490
Specific Heat Capacity, J/kg-K 490
990
Thermal Conductivity, W/m-K 42
78
Thermal Expansion, µm/m-K 13
27

Otherwise Unclassified Properties

Base Metal Price, % relative 2.9
12
Density, g/cm3 7.5
1.7
Embodied Carbon, kg CO2/kg material 1.8
22
Embodied Energy, MJ/kg 25
160
Embodied Water, L/kg 48
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19 to 95
4.2 to 7.7
Resilience: Unit (Modulus of Resilience), kJ/m3 880 to 3970
69 to 170
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 25
69
Strength to Weight: Axial, points 32 to 66
26 to 34
Strength to Weight: Bending, points 27 to 44
38 to 46
Thermal Diffusivity, mm2/s 11
45
Thermal Shock Resistance, points 25 to 53
9.5 to 13

Alloy Composition

Aluminum (Al), % 0 to 0.050
8.3 to 9.7
Arsenic (As), % 0 to 0.020
0
Carbon (C), % 3.4 to 3.8
0
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.8
0 to 0.030
Iron (Fe), % 89.6 to 94
0 to 0.0050
Magnesium (Mg), % 0 to 0.040
88.7 to 91.2
Manganese (Mn), % 0.3 to 0.4
0.15 to 0.5
Molybdenum (Mo), % 0 to 0.3
0
Nickel (Ni), % 0 to 2.0
0 to 0.0020
Phosphorus (P), % 0 to 0.040
0
Selenium (Se), % 0 to 0.030
0
Silicon (Si), % 2.3 to 2.7
0 to 0.1
Sulfur (S), % 0 to 0.020
0
Tin (Sn), % 0 to 0.020
0
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 0
0.35 to 1.0