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Austempered Cast Iron vs. EN AC-42100 Aluminum

Austempered cast iron belongs to the iron alloys classification, while EN AC-42100 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is austempered cast iron and the bottom bar is EN AC-42100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 270 to 490
91
Elastic (Young's, Tensile) Modulus, GPa 180
70
Elongation at Break, % 1.1 to 13
3.4 to 9.0
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 62 to 69
26
Tensile Strength: Ultimate (UTS), MPa 860 to 1800
280 to 290
Tensile Strength: Yield (Proof), MPa 560 to 1460
210 to 230

Thermal Properties

Latent Heat of Fusion, J/g 280
500
Melting Completion (Liquidus), °C 1380
610
Melting Onset (Solidus), °C 1340
600
Specific Heat Capacity, J/kg-K 490
910
Thermal Conductivity, W/m-K 42
150
Thermal Expansion, µm/m-K 13
22

Otherwise Unclassified Properties

Base Metal Price, % relative 2.9
9.5
Density, g/cm3 7.5
2.6
Embodied Carbon, kg CO2/kg material 1.8
8.0
Embodied Energy, MJ/kg 25
150
Embodied Water, L/kg 48
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19 to 95
9.1 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 880 to 3970
300 to 370
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 25
53
Strength to Weight: Axial, points 32 to 66
30 to 31
Strength to Weight: Bending, points 27 to 44
37 to 38
Thermal Diffusivity, mm2/s 11
66
Thermal Shock Resistance, points 25 to 53
13

Alloy Composition

Aluminum (Al), % 0 to 0.050
91.3 to 93.3
Arsenic (As), % 0 to 0.020
0
Carbon (C), % 3.4 to 3.8
0
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.8
0 to 0.050
Iron (Fe), % 89.6 to 94
0 to 0.19
Magnesium (Mg), % 0 to 0.040
0.25 to 0.45
Manganese (Mn), % 0.3 to 0.4
0 to 0.1
Molybdenum (Mo), % 0 to 0.3
0
Nickel (Ni), % 0 to 2.0
0
Phosphorus (P), % 0 to 0.040
0
Selenium (Se), % 0 to 0.030
0
Silicon (Si), % 2.3 to 2.7
6.5 to 7.5
Sulfur (S), % 0 to 0.020
0
Tin (Sn), % 0 to 0.020
0
Titanium (Ti), % 0
0 to 0.25
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 0
0 to 0.070
Residuals, % 0
0 to 0.1