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Austempered Cast Iron vs. EN AC-45000 Aluminum

Austempered cast iron belongs to the iron alloys classification, while EN AC-45000 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is austempered cast iron and the bottom bar is EN AC-45000 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 270 to 490
77
Elastic (Young's, Tensile) Modulus, GPa 180
73
Elongation at Break, % 1.1 to 13
1.1
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 62 to 69
27
Tensile Strength: Ultimate (UTS), MPa 860 to 1800
180
Tensile Strength: Yield (Proof), MPa 560 to 1460
110

Thermal Properties

Latent Heat of Fusion, J/g 280
470
Melting Completion (Liquidus), °C 1380
640
Melting Onset (Solidus), °C 1340
520
Specific Heat Capacity, J/kg-K 490
870
Thermal Conductivity, W/m-K 42
120
Thermal Expansion, µm/m-K 13
22

Otherwise Unclassified Properties

Base Metal Price, % relative 2.9
11
Density, g/cm3 7.5
3.0
Embodied Carbon, kg CO2/kg material 1.8
7.7
Embodied Energy, MJ/kg 25
140
Embodied Water, L/kg 48
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19 to 95
1.7
Resilience: Unit (Modulus of Resilience), kJ/m3 880 to 3970
80
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
47
Strength to Weight: Axial, points 32 to 66
17
Strength to Weight: Bending, points 27 to 44
24
Thermal Diffusivity, mm2/s 11
47
Thermal Shock Resistance, points 25 to 53
8.0

Alloy Composition

Aluminum (Al), % 0 to 0.050
82.2 to 91.8
Arsenic (As), % 0 to 0.020
0
Carbon (C), % 3.4 to 3.8
0
Chromium (Cr), % 0 to 0.1
0 to 0.15
Copper (Cu), % 0 to 0.8
3.0 to 5.0
Iron (Fe), % 89.6 to 94
0 to 1.0
Lead (Pb), % 0
0 to 0.3
Magnesium (Mg), % 0 to 0.040
0 to 0.55
Manganese (Mn), % 0.3 to 0.4
0.2 to 0.65
Molybdenum (Mo), % 0 to 0.3
0
Nickel (Ni), % 0 to 2.0
0 to 0.45
Phosphorus (P), % 0 to 0.040
0
Selenium (Se), % 0 to 0.030
0
Silicon (Si), % 2.3 to 2.7
5.0 to 7.0
Sulfur (S), % 0 to 0.020
0
Tin (Sn), % 0 to 0.020
0 to 0.15
Titanium (Ti), % 0
0 to 0.25
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 0
0 to 2.0
Residuals, % 0
0 to 0.35