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Austempered Cast Iron vs. EN AC-45100 Aluminum

Austempered cast iron belongs to the iron alloys classification, while EN AC-45100 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is austempered cast iron and the bottom bar is EN AC-45100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 270 to 490
97 to 130
Elastic (Young's, Tensile) Modulus, GPa 180
72
Elongation at Break, % 1.1 to 13
1.0 to 2.8
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 62 to 69
27
Tensile Strength: Ultimate (UTS), MPa 860 to 1800
300 to 360
Tensile Strength: Yield (Proof), MPa 560 to 1460
210 to 320

Thermal Properties

Latent Heat of Fusion, J/g 280
470
Melting Completion (Liquidus), °C 1380
630
Melting Onset (Solidus), °C 1340
550
Specific Heat Capacity, J/kg-K 490
890
Thermal Conductivity, W/m-K 42
140
Thermal Expansion, µm/m-K 13
22

Otherwise Unclassified Properties

Base Metal Price, % relative 2.9
10
Density, g/cm3 7.5
2.8
Embodied Carbon, kg CO2/kg material 1.8
7.9
Embodied Energy, MJ/kg 25
150
Embodied Water, L/kg 48
1100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19 to 95
3.5 to 7.6
Resilience: Unit (Modulus of Resilience), kJ/m3 880 to 3970
290 to 710
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
49
Strength to Weight: Axial, points 32 to 66
30 to 35
Strength to Weight: Bending, points 27 to 44
35 to 39
Thermal Diffusivity, mm2/s 11
54
Thermal Shock Resistance, points 25 to 53
14 to 16

Alloy Composition

Aluminum (Al), % 0 to 0.050
88 to 92.8
Arsenic (As), % 0 to 0.020
0
Carbon (C), % 3.4 to 3.8
0
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.8
2.6 to 3.6
Iron (Fe), % 89.6 to 94
0 to 0.6
Lead (Pb), % 0
0 to 0.1
Magnesium (Mg), % 0 to 0.040
0.15 to 0.45
Manganese (Mn), % 0.3 to 0.4
0 to 0.55
Molybdenum (Mo), % 0 to 0.3
0
Nickel (Ni), % 0 to 2.0
0 to 0.1
Phosphorus (P), % 0 to 0.040
0
Selenium (Se), % 0 to 0.030
0
Silicon (Si), % 2.3 to 2.7
4.5 to 6.0
Sulfur (S), % 0 to 0.020
0
Tin (Sn), % 0 to 0.020
0 to 0.050
Titanium (Ti), % 0
0 to 0.25
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15