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Automotive Grey Cast Iron vs. 5083 Aluminum

Automotive grey cast iron belongs to the iron alloys classification, while 5083 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is automotive grey cast iron and the bottom bar is 5083 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160 to 280
75 to 110
Elastic (Young's, Tensile) Modulus, GPa 180
68
Elongation at Break, % 9.6 to 14
1.1 to 17
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 69 to 70
26
Tensile Strength: Ultimate (UTS), MPa 140 to 290
290 to 390
Tensile Strength: Yield (Proof), MPa 94 to 200
110 to 340

Thermal Properties

Latent Heat of Fusion, J/g 260 to 280
400
Melting Completion (Liquidus), °C 1380 to 1390
640
Melting Onset (Solidus), °C 1340 to 1350
580
Specific Heat Capacity, J/kg-K 490
900
Thermal Conductivity, W/m-K 41 to 43
120
Thermal Expansion, µm/m-K 12 to 14
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4 to 7.6
29
Electrical Conductivity: Equal Weight (Specific), % IACS 8.8 to 9.1
96

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9 to 3.0
9.5
Density, g/cm3 7.5 to 7.6
2.7
Embodied Carbon, kg CO2/kg material 1.5 to 1.7
8.9
Embodied Energy, MJ/kg 21 to 24
150
Embodied Water, L/kg 44 to 51
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 18 to 25
4.2 to 42
Resilience: Unit (Modulus of Resilience), kJ/m3 25 to 110
95 to 860
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 5.2 to 11
29 to 40
Strength to Weight: Bending, points 8.0 to 13
36 to 44
Thermal Diffusivity, mm2/s 11 to 12
48
Thermal Shock Resistance, points 4.2 to 8.6
12 to 17