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Automotive Grey Cast Iron vs. 5657 Aluminum

Automotive grey cast iron belongs to the iron alloys classification, while 5657 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is automotive grey cast iron and the bottom bar is 5657 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160 to 280
40 to 50
Elastic (Young's, Tensile) Modulus, GPa 180
68
Elongation at Break, % 9.6 to 14
6.6 to 15
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 69 to 70
26
Tensile Strength: Ultimate (UTS), MPa 140 to 290
150 to 200
Tensile Strength: Yield (Proof), MPa 94 to 200
140 to 170

Thermal Properties

Latent Heat of Fusion, J/g 260 to 280
400
Melting Completion (Liquidus), °C 1380 to 1390
660
Melting Onset (Solidus), °C 1340 to 1350
640
Specific Heat Capacity, J/kg-K 490
900
Thermal Conductivity, W/m-K 41 to 43
210
Thermal Expansion, µm/m-K 12 to 14
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4 to 7.6
54
Electrical Conductivity: Equal Weight (Specific), % IACS 8.8 to 9.1
180

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9 to 3.0
9.5
Density, g/cm3 7.5 to 7.6
2.7
Embodied Carbon, kg CO2/kg material 1.5 to 1.7
8.4
Embodied Energy, MJ/kg 21 to 24
160
Embodied Water, L/kg 44 to 51
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 18 to 25
9.7 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 25 to 110
140 to 200
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 5.2 to 11
15 to 20
Strength to Weight: Bending, points 8.0 to 13
23 to 28
Thermal Diffusivity, mm2/s 11 to 12
84
Thermal Shock Resistance, points 4.2 to 8.6
6.7 to 8.6