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Automotive Grey Cast Iron vs. 6101 Aluminum

Automotive grey cast iron belongs to the iron alloys classification, while 6101 aluminum belongs to the aluminum alloys. There are 20 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is automotive grey cast iron and the bottom bar is 6101 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
68
Elongation at Break, % 9.6 to 14
10 to 25
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 69 to 70
26

Thermal Properties

Latent Heat of Fusion, J/g 260 to 280
400
Melting Completion (Liquidus), °C 1380 to 1390
650
Melting Onset (Solidus), °C 1340 to 1350
620
Specific Heat Capacity, J/kg-K 490
900
Thermal Conductivity, W/m-K 41 to 43
220 to 230
Thermal Expansion, µm/m-K 12 to 14
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4 to 7.6
57 to 60
Electrical Conductivity: Equal Weight (Specific), % IACS 8.8 to 9.1
190 to 200

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9 to 3.0
9.5
Density, g/cm3 7.5 to 7.6
2.7
Embodied Carbon, kg CO2/kg material 1.5 to 1.7
8.3
Embodied Energy, MJ/kg 21 to 24
150
Embodied Water, L/kg 44 to 51
1190

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
50
Thermal Diffusivity, mm2/s 11 to 12
89 to 93