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Automotive Malleable Cast Iron vs. 2095 Aluminum

Automotive malleable cast iron belongs to the iron alloys classification, while 2095 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is automotive malleable cast iron and the bottom bar is 2095 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
70
Elongation at Break, % 1.0 to 10
8.5
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 70
26
Tensile Strength: Ultimate (UTS), MPa 350 to 720
700
Tensile Strength: Yield (Proof), MPa 220 to 590
610

Thermal Properties

Latent Heat of Fusion, J/g 260
390
Melting Completion (Liquidus), °C 1410
660
Melting Onset (Solidus), °C 1370
540
Specific Heat Capacity, J/kg-K 480
910
Thermal Conductivity, W/m-K 41
130
Thermal Expansion, µm/m-K 14
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
35
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
110

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
31
Density, g/cm3 7.6
3.0
Embodied Carbon, kg CO2/kg material 1.5
8.6
Embodied Energy, MJ/kg 20
160
Embodied Water, L/kg 45
1470

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.8 to 30
57
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 950
2640
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 13 to 26
65
Strength to Weight: Bending, points 14 to 24
59
Thermal Diffusivity, mm2/s 11
49
Thermal Shock Resistance, points 9.9 to 21
31

Alloy Composition

Aluminum (Al), % 0
91.3 to 94.9
Carbon (C), % 2.2 to 2.9
0
Copper (Cu), % 0
3.9 to 4.6
Iron (Fe), % 93.6 to 96.7
0 to 0.15
Lithium (Li), % 0
0.7 to 1.5
Magnesium (Mg), % 0
0.25 to 0.8
Manganese (Mn), % 0.15 to 1.3
0 to 0.25
Phosphorus (P), % 0.020 to 0.15
0
Silicon (Si), % 0.9 to 1.9
0 to 0.12
Silver (Ag), % 0
0.25 to 0.6
Sulfur (S), % 0.020 to 0.2
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0.040 to 0.18
Residuals, % 0
0 to 0.15