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Automotive Malleable Cast Iron vs. 240.0 Aluminum

Automotive malleable cast iron belongs to the iron alloys classification, while 240.0 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is automotive malleable cast iron and the bottom bar is 240.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
72
Elongation at Break, % 1.0 to 10
1.0
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 70
27
Tensile Strength: Ultimate (UTS), MPa 350 to 720
240
Tensile Strength: Yield (Proof), MPa 220 to 590
200

Thermal Properties

Latent Heat of Fusion, J/g 260
380
Melting Completion (Liquidus), °C 1410
600
Melting Onset (Solidus), °C 1370
520
Specific Heat Capacity, J/kg-K 480
860
Thermal Conductivity, W/m-K 41
96
Thermal Expansion, µm/m-K 14
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
23
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
65

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
12
Density, g/cm3 7.6
3.2
Embodied Carbon, kg CO2/kg material 1.5
8.7
Embodied Energy, MJ/kg 20
150
Embodied Water, L/kg 45
1100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.8 to 30
2.2
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 950
280
Stiffness to Weight: Axial, points 13
12
Stiffness to Weight: Bending, points 25
43
Strength to Weight: Axial, points 13 to 26
20
Strength to Weight: Bending, points 14 to 24
26
Thermal Diffusivity, mm2/s 11
35
Thermal Shock Resistance, points 9.9 to 21
11

Alloy Composition

Aluminum (Al), % 0
81.7 to 86.9
Carbon (C), % 2.2 to 2.9
0
Copper (Cu), % 0
7.0 to 9.0
Iron (Fe), % 93.6 to 96.7
0 to 0.5
Magnesium (Mg), % 0
5.5 to 6.5
Manganese (Mn), % 0.15 to 1.3
0.3 to 0.7
Nickel (Ni), % 0
0.3 to 0.7
Phosphorus (P), % 0.020 to 0.15
0
Silicon (Si), % 0.9 to 1.9
0 to 0.5
Sulfur (S), % 0.020 to 0.2
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15