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Automotive Malleable Cast Iron vs. 5086 Aluminum

Automotive malleable cast iron belongs to the iron alloys classification, while 5086 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is automotive malleable cast iron and the bottom bar is 5086 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 130 to 290
65 to 100
Elastic (Young's, Tensile) Modulus, GPa 180
68
Elongation at Break, % 1.0 to 10
1.7 to 20
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 70
26
Tensile Strength: Ultimate (UTS), MPa 350 to 720
270 to 390
Tensile Strength: Yield (Proof), MPa 220 to 590
110 to 320

Thermal Properties

Latent Heat of Fusion, J/g 260
400
Melting Completion (Liquidus), °C 1410
640
Melting Onset (Solidus), °C 1370
590
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 41
130
Thermal Expansion, µm/m-K 14
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
31
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
100

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.6
2.7
Embodied Carbon, kg CO2/kg material 1.5
8.8
Embodied Energy, MJ/kg 20
150
Embodied Water, L/kg 45
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.8 to 30
5.8 to 42
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 950
86 to 770
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 13 to 26
28 to 40
Strength to Weight: Bending, points 14 to 24
34 to 44
Thermal Diffusivity, mm2/s 11
52
Thermal Shock Resistance, points 9.9 to 21
12 to 17

Alloy Composition

Aluminum (Al), % 0
93 to 96.3
Carbon (C), % 2.2 to 2.9
0
Chromium (Cr), % 0
0.050 to 0.25
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 93.6 to 96.7
0 to 0.5
Magnesium (Mg), % 0
3.5 to 4.5
Manganese (Mn), % 0.15 to 1.3
0.2 to 0.7
Phosphorus (P), % 0.020 to 0.15
0
Silicon (Si), % 0.9 to 1.9
0 to 0.4
Sulfur (S), % 0.020 to 0.2
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants