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Automotive Malleable Cast Iron vs. AWS BAu-4

Automotive malleable cast iron belongs to the iron alloys classification, while AWS BAu-4 belongs to the otherwise unclassified metals. There are 15 material properties with values for both materials. Properties with values for just one material (14, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is automotive malleable cast iron and the bottom bar is AWS BAu-4.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
110
Poisson's Ratio 0.29
0.4
Shear Modulus, GPa 70
41
Tensile Strength: Ultimate (UTS), MPa 350 to 720
200

Thermal Properties

Latent Heat of Fusion, J/g 260
100
Melting Completion (Liquidus), °C 1410
950
Melting Onset (Solidus), °C 1370
950
Specific Heat Capacity, J/kg-K 480
190
Thermal Expansion, µm/m-K 14
14

Otherwise Unclassified Properties

Density, g/cm3 7.6
17

Common Calculations

Stiffness to Weight: Axial, points 13
3.6
Stiffness to Weight: Bending, points 25
9.3
Strength to Weight: Axial, points 13 to 26
3.2
Strength to Weight: Bending, points 14 to 24
4.4
Thermal Shock Resistance, points 9.9 to 21
9.2

Alloy Composition

Carbon (C), % 2.2 to 2.9
0
Gold (Au), % 0
81.5 to 82.5
Iron (Fe), % 93.6 to 96.7
0
Manganese (Mn), % 0.15 to 1.3
0
Nickel (Ni), % 0
17.4 to 18.5
Phosphorus (P), % 0.020 to 0.15
0
Silicon (Si), % 0.9 to 1.9
0
Sulfur (S), % 0.020 to 0.2
0
Residuals, % 0
0 to 0.15